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Line drawing of a tubular grille/brush guard with four round cutouts
Home/ Registry/ Ford/ Bronco/ 1987–1991/ “The Beast” supermotors.net/registry/7004

“The Beast”1991 Ford Bronco

documented by Scott Hill 44 photos documented since ♡ Follow this build

The story

Suspension:
Skyjacker 6" Class II Lift 286BKS-A (Feb 04)
Skyjacker Extended Rear Sway Bar Links SBE205 (Feb 04)
Skyjacker Front Sway Bar Lowering Bracket SBL20 (Modified for Extra Strength) (Feb 04)
Custom Traction Bar Setup

Steering:
Saginaw Power Steering Swap (Jan 05)
Skyjacker Dual Steering Stabilizer #7240 (July 04)
Custom Steering Stabilizer Frame Bracket (July 04)

Shocks:
Ford Quad Front Shock Plates (Feb 04)
Skyjacker Hydro 7000 Series H7055 Front Left & Right (Feb 04)
Skyjacker Hydro 7000 Series H7057 Front Left & Right (Feb 04)
Skyjacker Hydro 7000 Series H7060 Rear Left & Right (Feb 04)
Skyjacker Dual Front Shock Mounting Tabs DS280 (Jan 05)
Skyjacker Hydro 7000 Series H7055 Front Left & Right (Jan 05)

Brakes:
F350 Brake Booster Upgrade (Apr 03)
F350 Master Cylinder (Apr 03)
New Front Pads (May 04)
F-350 Rear Wheel Cylinders (Apr 03)
New Rear Shoes & Springs (Apr 03)
Superlift Extended Front Brake Lines (Feb 04)

Wheels & Tires:
Ford Deep Dish Aluminum Rims
35” BFG All Terrain KO
McGuard Wheel Locks

Extras:
Custom Aluminum Grille Guard with Step, Light Bar and Brush Guard
CARR Super Hoop Steps
Sony X-plod AM/FM CD Head Unit
Boston Acoustic Speakers – Factory Locations
Sony 10” Sub-Woofer with custom Enclosure Cargo Area Side Wall
Sony AMP Installed behind cargo area trim
Class III Towing Hitch Receiver
Custom Aluminum Hitch Plate — Scott Hill

Photos

1991 Ford Bronco — CAD Style Drawing Front 1991 Ford Bronco — Grille Guard Installed 1 1991 Ford Bronco — Grille Guard Installed 2 1991 Ford Bronco — Grille Guard Installed 3 1991 Ford Bronco — I mounted the Grille Guard to the frame for added strength 1991 Ford Bronco — This is where the idea started. I like the design - but the frame bracket looks weak and the link bar is at t… 1991 Ford Bronco — This is my design files. Note that the frame Bracket has two mounting tabs and has more reinfocement. 1991 Ford Bronco — This is the finished Passenger Side Frame Bracket. Face Side. Red traction bar bracket with bolts on a carpeted surface Red metal bracket with two bolts on top, resting on a carpeted surface 1991 Ford Bronco — To make the foam prototype I printed laser prints of all of the parts and spray glued them to Foamboard and c… 1991 Ford Bronco — Parts for the new spring plates. All parts were water jet cut by Rapid Creek Cutters in Inkon, Indiana. Patri… Polk Audio subwoofer mounted in tan carpeted quarter panel of an SUV interior 1991 Ford Bronco — Sony Xplod subwoofer in tan carpeted box mounted in SUV rear interior panel 1991 Ford Bronco — Spring Plate Tacked and ready for welding 1991 Ford Bronco — Won this off of ebay for $22.50 IRS Cover from a 2004 Explorer Has a drain plug and a magnetic plug to trap c… 1991 Ford Bronco — Here's the inside 1991 Ford Bronco — Closeup of magnetic plug and the channel for the sealant. 1991 Ford Bronco — These are the parts I cut off with the hacksaw. 1991 Ford Bronco — Finished product. 1991 Ford Bronco — Closeup of Passenger's side 1991 Ford Bronco — Close up of Driver's side This is the parts I gathered for the Bronco's Lift. Skyjacker Class II 6", Softride Rear Springs, Front Swayb… 1991 Ford Bronco — This is the passenger frame bracket mounted up. 1991 Ford Bronco — Here is the stock rear end cover. No drain plug, thin steel - little protection, No cooling properties. 1991 Ford Bronco — Shot of the inside after removing the mounting tabs. 1991 Ford Bronco — The vent hole on the Explorer is on the cover. Taped the hole with a 1/4" NPT 18 tooth Tap and sealed it with… 1991 Ford Bronco — Here is the stock for the Zero Rate Leaves. Its Hot Roll 3" Flatbar, 1" thick and cut 6" long. 1991 Ford Bronco — Total height from base of springplate to the top of the Degree shim is 2-13/16". 1991 Ford Bronco — The rear (ground to top of fender) is 42-1/4" 1991 Ford Bronco — The front (ground to top of fender) 42-3/4". 1991 Ford Bronco — Shot of the Skyjacker 4" Softride Leaf Spring. I still cannot figure out why they ship 4" springs with a 6" L… 1991 Ford Bronco — Skyjacker Dual Steering Stablizer. Ok with stock suspension but not long enough for a 6" kit. Their suggestio… 1991 Ford Bronco — Shot shows plates cut and edges smoothed with a file. a 7/16 hole has been drilled in the very center to acce… 1991 Ford Bronco — This is the Cardboard template of the top plate. 1991 Ford Bronco — New Center Pins - 7/16" from 4 Wheel Parts Wholesalers. 1991 Ford Bronco — This is the Kit from Skyjacker - Part Number DS280 1991 Ford Bronco — This is what comes in the kit. The only complaint so far is the lack of quality hardware. Grade 5 Bolts and t… 1991 Ford Bronco — This pic is after going to the hardware store. Everything replaced with Grade 8. Also bought lock washers for… 1991 Ford Bronco — Driver's side bracket is mounted and bolted up tight. Now to the passengers side.
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