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Blue vehicle body panel being sanded on sawhorses in a garage
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“The "BBB"”1991 Ford Bronco

documented by Jacque Strap 11 photos documented since ♡ Follow this build

Photos

1991 Ford Bronco — This is after the rusty bottom half was cut away. I had already sand-blasted the inside of the shell, then co… 1991 Ford Bronco — Since this was only to be a short-term repair job, I made my own brackets for the torsion bar. (at the time I… 1991 Ford Bronco — If you ever decide to do this, don't cut off the bottom - inside bracket, it makes everything a lot easier to… 1991 Ford Bronco — I used weld thru primer for my welds, I also left a great deal of old metal under the new skin to help line i… 1991 Ford Bronco — The new panel welded in place. (remember scrap off that so called black primer that comes on all new panels.) 1991 Ford Bronco — This is a view from the bottom, and yes I did put lots of drainage holes in afterwards. 1991 Ford Bronco — I made 3 pieces to go along the bottom. I used tools in a machine shop to make them perfect. 1991 Ford Bronco — Tailgate all primed. This was actually before the new panel was put on. (I only got red primer because it was… 1991 Ford Bronco — This is the final product all painted. I used spray cans that were mixed from the paint code at a local autom… 1991 Ford Bronco — Another shot of the finished tailgate. 1991 Ford Bronco — Back on the truck. The trim covers up the weld and the paint match is near perfect.

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