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Lotus Esprit Camshaft Journal & Cam Bearing Specs - Service Manual Page

Workshop manual page (Lotus Esprit) for camshaft examination: new-size tolerances for journal 27.939-27.960mm, cam major axis 46.00/45.151mm, thrust face 25.000-25.052mm, cam-cap torque 8 Nm (6 lbf.ft).

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This document is a scanned page (page 498 of 1899) from a Lotus Esprit service manual PDF, covering camshaft inspection and measurement procedures. Step 9 describes securing the cam pulley in a soft-jaw vice before removing the pulley bolt, clamping washer, and camshaft, and discarding the front oil seal. Step 10 gives inspection criteria and new-size tolerances: camshaft journal diameter 27.939-27.960 mm (1.0956-1.1008 in), cam lobe major axis of 46.00 mm (1.811 in) for inlet and 45.15 mm (1.778 in) for exhaust, and thrust face distance 25.000-25.052 mm (0.9843-0.9863 in). A labeled diagram (ref e134) identifies the thrust face width, journal diameter, and cam lobe major axis. Step 11 covers examining the cam bearing surfaces in the cylinder head and cam caps, torquing the cam caps to 8 Nm (6 lbf.ft), and measuring cam bearing diameter to a new-size tolerance of 28.000-28.021 mm (1.1024-1.1032 in); the cylinder head must be replaced if bearings are unserviceable. An annotation calculates oil clearance: bearing bore (1.1024-1.1032") minus journal (1.0956-1.1008") yields an oil clearance noted as .0068" - 0.0024". The page ends at a 'Camshaft Refitment' heading.

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Frequently asked questions

What is the new size tolerance for the Lotus Esprit camshaft journals?
27.939 - 27.960 mm (1.0956 - 1.1008 in).
What are the cam lobe major axis specifications?
Inlet: 46.00 mm (1.811 in); Exhaust: 45.15 mm (1.778 in).
What torque should the cam caps be tightened to before measuring the cam bearings?
8 Nm (6 lbf.ft).
What is the new size tolerance for the cam bearing diameter measured across the thrust axis?
28.000 - 28.021 mm (1.1024 - 1.1032 in). Replace the cylinder head if the cam bearings are unserviceable.
What is the camshaft oil clearance according to the annotation on this page?
Bearing bore of 1.1024-1.1032" minus journal diameter of 1.0956-1.1008" gives an oil clearance noted as .0068" - 0.0024".

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