SuperMotors SuperMotors SUPERMOTORS Search: try “orange Bronco on 35s”
Home/ Registry/ Ford/ Bronco/ 1980-1986/ “That dirty old truck”/ Photo supermotors.net/registry/media/1170475

collage of images showing disassembly of a rusty brake rotor and…

4WABS Rotor Removal
IF THE IMAGE IS TOO SMALL, click it.

If the rotor must be replaced on a '93-96 Bronco (4WABS) hub, the tone ring often causes problems because it's not easy to pull with a 3-jaw puller, and replacements are not available new. But by using a simple frame (I have this steel ring, but a triangle of 2x10" lumber is just as effective) to support the rotor above a wood pad on a concrete slab, the tone ring comes off fairly easily & quickly.
1) Hammer the studs loose, but don't damage the tone ring; then free the rotor from the hub (since the rotor is being replaced, hammering the rotor face is OK;
2) Place the rotor (hub-down) onto the frame on top of the wood pad;
3) The loose hub's weight holds the tone ring against the backs of the studs, which are against the rotor, which is on the frame on the board; holding the frame & rotor together, lift them off the pad and slam them down sharply, flat onto the pad
4) The impact will pull the hub down through the tone ring;
5) A few hard hits should be enough to separate the ring from the hub;
6) All 8 pieces are loose now, but the 5 studs are resting in the rotor;
7) The rotor holes are larger, so the lug studs' splines don't engage it - they fall out easily;
8 ) The hub can now be cleaned (especially the machined surfaces that the rotor & wheel mount against) and painted (if desired).

See also:
. . .

Owner caption · Photo 6141 of 6546

Is this accurate? Sign in to help verify it.

Comments

No comments yet.

More from this build

1983 Ford Bronco photo Volvo fan relay wiring diagram for a 2-speed electric cooling fan with temperature switch '96 Bronco and F-Series trailer adapter wiring diagram with color-coded wires and connector pinouts Trailer/camper wiring diagrams for 1994 and 1996 with circuit paths and connector callouts 1983 Ford Bronco photo 1983 Ford Bronco photo 1995 Ford F-150 front grille, headlights, and bumper with a tow hook Front end of a white 1990s Ford truck with blue oval grille badge and black headlight trim, collage

More 1980-1986 Broncos