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Manual shows steps for removing and installing a clutch pedal assembly with diagrams.

AI caption February 2005 · Photo 33 of 48

bracket (1) Fig. 13. Install clutch overcenter spring by inserting into and then pressing Into pedal support (2). clip being removed. Pry up tab rection of arrow. Retaining clic rd NOTE Fig. 15. Pivot pin retaining queaks) during operation, lightly press Off C"? n d' lubricate the spring contact points with lithium grease, at shown at (B)- the points indicated in Fig. 13 (arrows 1 and 2). If the noise persists, also lubricate the internal sliding surfaces _ _ Clutch pedal, Installing of the spring. lt clutch pedal is noisy (s 1. install the clutch pedal in the reverse order of re Clutch pedal, removing 1. Remove the over-center spring. See Clutch over-cen- NOTEf _ . _ _ .. ter spring, removing and installing, given earlier, Before Installing the retaining clip, posmon the pad pivot pin so that the recesses in the pin are vema (See item B in Fig. 15). 2. Disconnect the clutch cable from the clutch pedal. See F' .4 ' l' , ig given earier pedal, check the ope t mechanism, See CI m, functional end 2. After installing the clutch the clutch cable adjustmen 3. Remove the clutch edal retainin oil from the ivot p g p p ble adjustment mechanis ' .S F .14. Pm ee 9 earlier. CLUTCH l An exploded view of the clutch is shown in Fig. 1 servicing the clutch assembly, review the genera structions given in Sa Clutch. Transmission, a DriveGeneral. Remove transmission to pertorrl clutch. See 34 Manual Transmission. / CA U TlON . Replacement clutch and protected agains faces are to be cleane lead to corrosion and shone pressure plates are grease tcorrosion. Only friction sq d as additional cleaning id ned service life. ' Assemble the clutch so that the flywheel don pin(s) align with the bore(s) or slot(s) in the pra' sure plate, otherwise the T00 marking on I Fig. 14. Clutch pedal retaining clip being removed. Pry up tab up (die rection of arrow 1), then slide clip oft (direction of arrow 2). flywheel will be incorrect. - Friction materials such as clutch linings may (11 4. ' r t ' v ' ' 301:3: ft: m Uztbrkesped: 813:, remo e the retaining lain asbestos fibers. Do not create dust by gri lp 9 pl p ' ee 9 ' lng, sanding or by cleaning with compressed; Avoid breathing asbestos dust or bers. Bred ing asbestos may result in serious diseases a t and remove clutch pedal. cause injury or death. 5. Pull the pivot pin to the righ CLUTCH

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