How do you remove the clutch pedal on a car with the 020 transmission?

Remove the over-center spring, disconnect the clutch cable from the clutch pedal, remove the clutch pedal retaining clip from the pivot pin (Fig. 14), remove the retaining clip from the pivot pin working from the brake pedal side (Fig. 15), then pull the pivot pin to the right and remove the clutch pedal.

What should I do if my clutch pedal squeaks?

The manual notes that if the clutch pedal is noisy (squeaks) during operation, lightly lubricate the spring contact points with lithium grease at the points shown in Fig. 13 (arrows 1 and 2). If the noise persists, also lubricate the internal sliding surfaces of the spring.

How is the clutch pedal retaining clip removed?

Per Fig. 14, pry the tab up (direction of arrow 1), then slide the clip off (direction of arrow 2). For the pivot pin retaining clip (Fig. 15), pry up the tab and press the clip off in the direction of the arrow.

Is there anything special to note when installing the clutch pedal?

Yes. Before installing the retaining clip, position the pedal pivot pin so that the recesses in the pin are vertical (item B in Fig. 15), and after installation check the operation of the clutch cable adjustment mechanism.

Should I clean a replacement clutch pressure plate?

No — the caution states replacement pressure plates are greased and protected against corrosion; only the friction surfaces are to be cleaned, as additional cleaning will lead to corrosion and shortened service life.

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Clutch Pedal Removal & Installation - 020 Transmission Service Manual Page 30a-8

VW 020 transmission clutch manual 30a-8: over-center spring and clutch pedal R&R

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Manual page 30a-8 with Figs 13-15: installing/removing the clutch over-center spring and clutch pedal, including lithium-grease lubrication of spring contact points to cure squeaks.

AI caption February 2005 · Photo 33 of 48

This is page 30a-8 of a service manual section covering the clutch used with the 020 manual transmission. It provides step-by-step procedures for removing and installing the clutch pedal. Removal steps include removing the over-center spring, disconnecting the clutch cable from the pedal, removing retaining clips from the pivot pin (with illustrated details in Figs. 14 and 15 showing how to pry up the tab and slide the clip off), and pulling the pivot pin to the right to free the pedal. Installation is the reverse, with a note to orient the pivot pin recesses vertically before installing the retaining clip and to check the clutch cable adjustment mechanism afterward. Fig. 13 shows installing the clutch over-center spring into its bracket and pedal support, with a note recommending lithium grease at spring contact points if the pedal squeaks. The page also introduces the CLUTCH assembly section, directing readers to section 34 Manual Transmission for transmission removal, and includes caution notes about not cleaning greased replacement pressure plates, aligning flywheel dowel pins with pressure-plate bores so the TDC mark stays correct, and the health hazards of asbestos in clutch friction materials. The right column text is partially cut off at the page edge.

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Frequently asked questions

How do you remove the clutch pedal on a car with the 020 transmission?: Remove the over-center spring, disconnect the clutch cable from the clutch pedal, remove the clutch pedal retaining clip from the pivot pin (Fig. 14), remove the retaining clip from the pivot pin working from the brake pedal side (Fig. 15), then pull the pivot pin to the right and remove the clutch pedal.
What should I do if my clutch pedal squeaks?: The manual notes that if the clutch pedal is noisy (squeaks) during operation, lightly lubricate the spring contact points with lithium grease at the points shown in Fig. 13 (arrows 1 and 2). If the noise persists, also lubricate the internal sliding surfaces of the spring.
How is the clutch pedal retaining clip removed?: Per Fig. 14, pry the tab up (direction of arrow 1), then slide the clip off (direction of arrow 2). For the pivot pin retaining clip (Fig. 15), pry up the tab and press the clip off in the direction of the arrow.
Is there anything special to note when installing the clutch pedal?: Yes. Before installing the retaining clip, position the pedal pivot pin so that the recesses in the pin are vertical (item B in Fig. 15), and after installation check the operation of the clutch cable adjustment mechanism.
Should I clean a replacement clutch pressure plate?: No — the caution states replacement pressure plates are greased and protected against corrosion; only the friction surfaces are to be cleaned, as additional cleaning will lead to corrosion and shortened service life.