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This diagram illustrates the engine overhaul process, detailing steps for piston and crankshaft inspection and removal.

AI caption April 2005 · Photo 75 of 412

ENGINE OVERHAUL Disassembly PISTON 1. Place engine on work stand. KV10I06500( ) or KVIOI02500( KV10109400( 05010000 ( - ) sEMcusA 2. Remove timing belt cover and timing belt. 3. Remove cylinder head and oil pan. 4. Remove piston. CRANKSHAFT 1. Remove crankshaft rear oil seal retainer. 2. Remove bearing cap. , The bolts should be loosened in two or three stages. I: i l / . 1/} 131 (9 ram V SEMUISA Inspection PISTON AND PISTON PIN CLEARANCE 0 Confirm the fitting of piston pin into piston pin hole to such an extent that it can be pressed smoothly by finger at room temper ature. Piston pin to piston clearance: 0.008 - 0.012 mm (0.0003 - 0.0005 in) EMIGI PISTON RING SIDE CLEARANCE Side clearance: Top ring 0.040 - 0.073 mm (0.0016 - 0.0029 in) 2nd ring 0.030 - 0.063 mm (0.0012 - 0.0025 in) Max. tolerance of side clearance: 0.2 mm (0.008 in) WE: Thicknesi I gauge sEMeuA

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