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This document provides instructions and diagrams for the reassembly of a starter motor, including specific measurements for clearance.

AI caption February 2006 · Photo 367 of 412

STARTING SYSTEM Starter Carefully observe the following instructions a, Apply grease to: Rear cover metal Gear case metal Frictional surface of pinion Moving portion of shift lever Plunger of magnetic switch b. After assembling gear case, pinion assembly, idler gear, adjusting washers and center bracket, turn idler gear with your hand in axial am calmer direction and adjust end play to the 0.1 to 0.5 mm (0.004 to 0.020 in) range using adjusting washerls). (A/T models only) c Ad n "mam End pl": / lusxfg: =r sewn on a 0.5 mm (0.004 - mm in] i i ,ommuta- i l Undercut i SELDABD l l i Gear cash 4 1:. Check pinion to see if its engagement length ' is correct ' M/T models With pinion driven out by magnetic switch, push pinion back to remove slack and measure clearance "E" between the front edge of the pinion and the pinion stopper. Clearance "12": 0.3 - 2.5 mm (0.012 - 0.098 in) Reassembly Clearance "E" for- sELsaze - Not in the specified value Adjust by adjusting plate. Aujumng plate A SELGJBE A/T models Measure difference in length U" of pinion assemr blv front edge when pinion assembly is forced out by the magnetic switch and then when it is pulled out by hand. Difference "E": 0.3 - 2.5 mm (0,012 0.098 in)

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