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Ford 289/302/351W/351C Cylinder Head Water Passage & Rocker Stud Modification Guide
Service-procedure page detailing rocker stud types, Windsor/Cleveland head installation steps, head modification, and boring/stroke fundamentals with figures.
This page is an engine-building technical reference (likely from a Ford Racing/Motorsport catalog) covering small-block and big-block Ford cylinder head topics. A "Rocker Stud Comparison" section illustrates four stud types: press-in adjustable (standard 289 and 1968 302), press-in positive-stop (1969-76 302/351W), screw-in positive-stop (1968-72 429 hydraulic cam), and screw-in adjustable (289 Hi-Po, 302 BOSS, 351C BOSS/HO, 429 CJ/SCJ), noting which are compatible with mechanical camshafts. It then explains cylinder head water passage differences between Cleveland (351C/351M/400) and Windsor (289/302/351W) heads and gives step-by-step instructions for installing Cleveland-type heads on Windsor blocks, including drilling a 0.800" hole in the intake manifold face. Instructions are also given for Ford Racing 302/351 aluminum heads, which have a tapped .75" pipe thread hole in the combustion face; diagrams show water transfer hole locations and tapping specs (¾"-14 NPTF, tap drill 1.06" deep). A "Head Modification for Mechanical Cam" section provides machining dimensions (mill 0.300", drill 0.376-0.372" x 0.88" deep, tap 7/16-14 UNC) with a table of pedestal measurement dimensions by engine family. Finally, "Boring and Stroke Fundamentals" illustrates how crank throw, rod length, piston pin location, and compression height interact when changing stroke.
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Frequently asked questions
- Which Ford rocker studs are compatible with a mechanical camshaft?
- Only the screw-in, adjustable stud is recommended for mechanical camshafts (used on 289 Hi-Performance, 302 BOSS, 351C BOSS and HO, and 429 CJ/SCJ). Press-in studs are not recommended, and positive-stop studs cannot be adjusted to set lash with a mechanical cam.
- How do you install Cleveland-type heads (351C/351M/400) on a Windsor block (289/302/351W)?
- Drill a 0.800" diameter hole in the intake manifold face of the head, plug the square hole in the cylinder head, install the heads with a Cleveland-type head gasket, and use an intake manifold gasket that matches the intake manifold. BOSS-type heads require a unique BOSS-type intake gasket due to larger rounded ports.
- What machining is needed to convert hydraulic-cam pedestal heads for a mechanical cam?
- Mill 0.300" parallel to the original surface, drill 0.376"-0.372" dia. x 0.88" deep, tap 7/16-14 UNC 2-B thread 0.68" deep, and chamfer 0.469" dia. x 60°. Measurement dimensions: all 302/351W .230", all 351C/351M/400 .300", 1973-95 429/460 .300", 1968-72 429/460 .230".
- Do Ford Racing 302/351 aluminum heads need modification on a Windsor block?
- Yes. Install a pipe plug in the .75" pipe thread hole in the combustion face (finished flush), then either drill a 0.800" hole in the intake face or use the .75" pipe thread external water outlet provided in the front and rear ends of heads produced after July 1984. Heads produced after 6/1/85 lack the .75" pipe threads and must be drilled and tapped per the illustration.
- What determines engine stroke — the crankshaft or the connecting rod?
- Crank throw times two equals stroke. Changing rod length or piston compression height only changes where the stroke occurs in the cylinder bore, not the length of the stroke.
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