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1995 Ford 7.3 Diesel High Idle Wiring Diagram - DPDT Relay & TPS/IVS Splices
Hand-drawn wiring diagram showing a DPDT relay, brake interlock, TPS feed and 1k-ohm resistor for a diesel high-idle control.
This is a hand-drawn wiring diagram for adding a manually switched high-idle function to a 1995 Ford diesel (labeled "High Idle on White '95 Diesel"). The circuit uses two RadioShack components: a 275-248 SPDT switch/relay used as a brake interlock, and a 275-218 DPDT relay used as the idle control relay. A switched +12V high-idle on/off feed and the brake light switch (+12V when pedal pressed) feed the brake interlock, which drops out the high idle when the brakes are applied. The DPDT relay's pins are numbered 1–8: pin 7 receives the interlocked +12V, pin 8 goes to ground, pin 5 takes the red/orange wire from the harness to the IVS, pin 3 is spliced into the brown IVS wire, pin 1 goes to the red/orange on the IVS, pin 6 takes the brown/white harness wire to the TPS, pin 2 splices to the brown/white on the TPS, and pin 4 routes through a 1k ohm resistor to an idle speed control potentiometer whose wiper connects to the grey/white TPS wire. A reader can learn the exact splice points, wire colors, relay pinout, and parts needed to build this high-idle modification.
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Frequently asked questions
- What parts are needed for this high idle circuit?
- A RadioShack SPDT switch/relay (part 275-248) used as a brake interlock, a RadioShack DPDT relay (part 275-218) used as the idle control relay, a 1k ohm resistor, and an idle speed control potentiometer.
- Which wires are spliced for the high idle mod?
- The red/orange wire from the harness to the IVS (relay pins 5, 1, and 3 with the brown IVS wire), the brown/white wire from the harness to the TPS (pins 6 and 2), and the grey/white wire on the TPS, which connects to the idle speed control potentiometer wiper.
- How is the brake interlock wired?
- The high idle on/off switched +12V and the brake light switch (+12V when pedal pressed) feed the RadioShack 275-248 SPDT brake interlock, with one terminal not used and another going to ground, so pressing the brake cancels the high idle relay.
- What does the 1k ohm resistor connect to?
- It sits between pin 4 of the DPDT idle control relay and the idle speed control potentiometer, which then ties into the grey/white wire on the TPS.
- What vehicle is this diagram for?
- It is labeled "High Idle on White '95 Diesel," i.e., a 1995 diesel truck.
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