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Rusty coil spring and shock absorbers in a vehicle's undercarriage suspension
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“TBA”1989 Ford Bronco

documented by publicjohncue 71 photos documented since 1 years documented ♡ Follow this build

The story

This is my first truck I have owned ever so it feels weird driving it and I don't have much experience to make judgements on its handling or ride.

Got the BKO free from my sister who lives on the ocean so after siting for almost a year its got some sea rust.

Nothing is life is free and this is no exception.

It started getting 10 miles to the gallon and I did some work on it and now it gets 15 mpg hwy.

Repairs and Maintenance done: replaced brake pads front, fuel filter, air filter, 1 oil change, added seafoam to crank, tank and intake, 2nd oil change, trans fluid change, replaced tailgate window, got used tailgate motor, used tailgate window rubbers and cap seal.

Recently had the shock mount rust out and break. In this round of fixes I replaced upper shock mount(quad) , lower front shock bolt, two passengerside front shocks, all components of rear brakes including cylnders, drum, linkage, springs shoes, adjuster, brake line on axel , tail pipe end and all knew longer lug nuts. — publicjohncue

Photos

1989 Ford Bronco — broken shock mount rusted out from 4 o'clock to 11 oclock. 1989 Ford Bronco — the rip terminates at the upper mount for the left shock. 1989 Ford Bronco — I had to grind off the rivetheads of what was left of the mount after cutting the shocks off and removing coi… 1989 Ford Bronco — a comparision of the broken mount and the donor mount. 1989 Ford Bronco — once the rivet heads (6) were ground off with the 4-1/2 in grinder and mount removed I still had to use a OX… 1989 Ford Bronco — With the frame and holes exposed I ground, primed, painted and undercoated it. 1989 Ford Bronco — donor mount ground, primed, painted and undercoated and then fastened with grade 8 7/16 bolts. 1989 Ford Bronco — At center of photo a broken lower front shock bolt . Needed replacement. 1989 Ford Bronco — I ground/ cut off the bolt and drilled a 1/2 inch hole in the frame bracket. to install the replacement. 1989 Ford Bronco — I got the replacement bolt at AZ for a couple of bucks and it wasnt the rite size so I had to machine it down… 1989 Ford Bronco — here is the new shock from AZ (18 bucks) mounted. 1989 Ford Bronco — Here is the finished job with new shocks and donor mount. 1989 Ford Bronco — While the truck was on stands I replaced all the rear brake components. 1989 Ford Bronco — the other side of the rear brakes, the one that had locked up and smoked after the front brake line pass side… 1989 Ford Bronco — Once everything was back together I tried to start the truck after it sat for 5 days and it just clicked. you… 1989 Ford Bronco — rules to live by. Veteran ribbon sticker with American flag design Abstract gradient of blue fading to black blue star service flag with a red border Abstract colorful bars with vertical lines and gradients of red, green, yellow, and blue Fiero badge with a bird emblem CB750 Custom badge Ford oval logo above silhouette of a bucking horse, the Bronco emblem 1989 Ford Bronco — Mark the relative position of the driveshaft to the axel for later reinstall 1989 Ford Bronco — do the same for the dual u-joint end of the drive shaft. 1989 Ford Bronco — unfasten the ubolts and detach the driveshaft from the rear axel. 1989 Ford Bronco — unfasten the bolts and detach the driveshaft dual u-jount assembly from the transfercase. (note: the bolt hea… 1989 Ford Bronco — here is the driveshaft as it came out of my bko 1989 Ford Bronco — I had taped up the rubber sleeve, wire brushed and sandblasted the driveshaft with the old ujoints still in i… 1989 Ford Bronco — here is the driveshaft after sand blasting and before I Primed and painted it chrome. 1989 Ford Bronco — here is the driveshaft all disassembled with the new parts ready to be put in. The part numbers for the dual… 1989 Ford Bronco — a closer look at the dual u-joint chasis exploded view. 1989 Ford Bronco — The end mounting bracket has a swivel pressed into it and the hole in the swivel is where the spring on the r… 1989 Ford Bronco — here is the set up I had used to disasemble and reassemble the driveshaft components. I used an arborpress bu… 1989 Ford Bronco — installing the ujoints are all pretty much the same process. get one axis of u joint in the drive shaft witho… 1989 Ford Bronco — press in the opposite cap. 1989 Ford Bronco — each u-joint endcap should be deep enough to allow the clip to be inserted into the groove like this. (note:… 1989 Ford Bronco — This is the inboard u-joint on the dual u-joint assembly. I had to remove the endcaps to insert the u-joint i… 1989 Ford Bronco — taking the two endcaps I had removed I positioned the at opposite ends of the u-joint and pressed them both i… 1989 Ford Bronco — When setting up to attach the middle component to the dual u-joint assemble I had to line up the previous mar…

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