01AxleShafts.JPG
2771 hits | 124.33 KB | Posted: 10/26/09

At OCBR09, I blew the caps off the U-joi...
02TRE.JPG
3197 hits | 78.6 KB | Posted: 10/26/09

Everything up to this point is shown in the [url=http://www.supermotors.net/registry/2742/12739-4]Br...
03LowerBJNut.JPG
3071 hits | 90.58 KB | Posted: 10/26/09

Loosen, but don't remove, the lower BJ nut ([url=https://www.amazon.com//dp/B000C5HPRO/]MotorCraft M...
04UpperBJ.JPG
3173 hits | 62.46 KB | Posted: 10/26/09

Flip the upper BJ nut and set it flush with the stud. This not only prevents the stud from mushroom...
CamberCam Side.JPG
6862 hits | 66.75 KB | Posted: 7/10/03

Factory solid Camber Cam ~'90-96 1/2-ton 4WD

I now have these to replace them:

[url=http://www.sup...
CamberCam Bottom.JPG
4653 hits | 67.01 KB | Posted: 7/10/03

92-96 Camber Cam size

Read the NEXT several captions...
05Cam.JPG
3505 hits | 63.44 KB | Posted: 10/26/09

Once the taper is loose, pry up the camber cam (if installed). The older style has different indexi...
06Knuckle.JPG
2780 hits | 79.19 KB | Posted: 10/26/09

The lower BJ (MotorCraft MCS-10253) had never been...
07Tube.JPG
2668 hits | 71.42 KB | Posted: 10/26/09

Nothing to see here - move along.

For another little TTB-specific job, see this:

[url=http://www.s...
08PressOff.JPG
2811 hits | 70.01 KB | Posted: 10/26/09

This [url=http://buy1.snapon.com/catalog/item.asp?P65=&tool=all&item_ID=75395&group_ID=1631&store=sn...
09Out.JPG
2409 hits | 71.8 KB | Posted: 10/26/09

Halfway thru, I had to add some washers between the adapters on the ram.
Upper BJ: [url=https://www....
10PressIn.JPG
2603 hits | 80.14 KB | Posted: 10/26/09

Installing the new BJ (MotorCraft MCS-10339) also t...
11Beam.JPG
2508 hits | 62.16 KB | Posted: 10/26/09

After putting the knuckle back on, I got down to the REAL problem.

For another little TTB-specific ...
12Gears3.JPG
2534 hits | 74.69 KB | Posted: 10/26/09

Do you notice what's missing?
13Hiding.JPG
2370 hits | 80.42 KB | Posted: 10/26/09

THERE it is! Well, at least 1/3 of it...
14ID.JPG
3684 hits | 102.54 KB | Posted: 10/26/09

If you don't know your gear ratio, try to get a look at the edge of the ring gear. Some have the ra...
15Debris.JPG
2317 hits | 76.92 KB | Posted: 10/26/09

What a mess...

I had guessed it was a side gear that shattered, based on the noise it made. I'm ...
16Ering.JPG
2764 hits | 87.9 KB | Posted: 10/26/09

The E-ring barely visible on the end of the axleshaft is what makes this job a pain. This time, I j...
17Ering.JPG
2437 hits | 79.61 KB | Posted: 10/26/09

I think if I had tried, it would have been easy to remove this C-clip through the fill hole in the f...
18Backlash.JPG
2156 hits | 67.59 KB | Posted: 10/30/09

After beginning to tear it down, I decided to check the backlash. It's within spec.
19PinionNut.JPG
2111 hits | 73.65 KB | Posted: 10/30/09

This tool is something I made for fan clutches & pinion nuts, and it works. The big ratchet is also...
20Guts.JPG
2172 hits | 93.42 KB | Posted: 10/30/09

Everything is stripped down & cleaned for welding, except for sandblasting inside the carrier. I wo...
21Welded.JPG
2098 hits | 69.93 KB | Posted: 11/1/09

The welds are a little rough, but my welder (my g/f's nephew) just had rotator cuff surgery & his R ...
E-clipD44IFS.jpg
194 hits | 49.26 KB | Posted: 9/3/22

The E-clip for the right inboard shaft of a Dana 44IFS can be picked through the fill hole.
IF THE ...
22SnapRing.JPG
3169 hits | 73.26 KB | Posted: 11/3/09

Because the factory E-ring is such a hassle, many people weld the slip yoke cap & install a spring t...
23Keystone.JPG
2507 hits | 63.95 KB | Posted: 11/3/09

I straightened & then reset the keystone clamps on the slip yoke boot.
24BeamHole.JPG
2337 hits | 113.67 KB | Posted: 11/3/09

To make draining easier & cleaner, I cut a hole in the bottom of the beam below the lowest point of ...
25DrainPilot.JPG
2691 hits | 74.99 KB | Posted: 11/3/09

I started with a 1/4" bit, then 1/2", then 3/4" to make the drain hole in the 3rd mem...
26Tap.JPG
2718 hits | 75.36 KB | Posted: 11/3/09

It took a lot of driving to find this 1/2"-14 NPT tap to match the stock diff plug that I'm goi...
27Plug.JPG
2233 hits | 65.56 KB | Posted: 11/3/09

This factory magnetic diff plug should collect any welding spatter that I didn't knock off, and it's...
28Assembled.JPG
2478 hits | 82.92 KB | Posted: 11/3/09

All slapped together & ready to go back! I'm putting the slip yoke back onto the outer shaft first,...
30Drain.JPG
2359 hits | 68.36 KB | Posted: 11/4/09

I knew it wouldn't be exactly aligned, so I'll widen the hole with a burr one of these days.

[url=h...
31Shattered.JPG
2327 hits | 105.27 KB | Posted: 12/2/10

Well, I THOUGHT my gorilla welds had broken at OCBR, but apparently not... Both hub locks are shatt...
32Puller.JPG
2173 hits | 93.77 KB | Posted: 12/2/10

The debris in the splines caught in the outer ring's groove, preventing the lock body from sliding o...
33Fail.JPG
2205 hits | 109.71 KB | Posted: 12/2/10

Eventually, most of the sections with threads had pulled out.
34Out.JPG
2372 hits | 77.67 KB | Posted: 12/2/10

Fortunately, there was just enough to grab, and it finally came out.

[url=https://www.supermotors.n...
35Mess.JPG
2393 hits | 84.42 KB | Posted: 12/2/10

The other side wasn't nearly this bad, but I still had my O'Reilly's receipt from 1999, and they swa...
CamberCamChart.JPG
2374 hits | 75.66 KB | Posted: 8/30/13

Installation & Adjustment for (Moog K80108 ) 3 1/4-degree dual-axis camber cams

[url=https://www.su...
BJrayb.JPG
1268 hits | 119.66 KB | Posted: 10/24/14

Raybestos Ball Joints for most D44IFS TTBs; Ford/MotorCraft are better, and not substantially more e...
BJupper.JPG
1212 hits | 119.59 KB | Posted: 10/24/14

Pressing the upper BJ (MotorCraft MCS-10339) in fir...
BJlower.JPG
1108 hits | 139.36 KB | Posted: 10/24/14

Pressing the lower BJ (MotorCraft MCS-10253) in las...
BJsCC.jpg
391 hits | 43.69 KB | Posted: 6/17/22

Upper Ball Joint: Ford F6TZ3V049AA, MC MCS10339, [url=https://www.amazon.com/dp/B018OGIIKK]Spicer 20...
BallJointXtorch.jpg
249 hits | 81.05 KB | Posted: 8/29/22

Ball Joint Removal with a torch
IF THE IMAGE IS TOO SMALL, click it.

Ball joint presses are cumb...
Diff90F410.JPG
919 hits | 95.21 KB | Posted: 1/9/15

JY '90 F150 Dana44IFS TTB Tag

[url=http://www.supermotors.net/registry/media/1046322][img]http://ww...

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