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Vortech Supercharger Install 8.2 Main Bracket/Drive Belt - 2001-2004 Models

Service manual page section 8.2 Main Bracket Assembly Drive Belt with lettered steps and figures, with a tensioner part lying on it
Service manual page section 8.2 Main Bracket Assembly Drive Belt with lettered steps and figures, with a tensioner part lying on itOriginal file
Service manual page section 8.2 Main Bracket Assembly Drive Belt with lettered steps and figures, with a tensioner part lying on it

Reference · 1998-2011 Crown VictoriaAll 12 service procedures

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Supercharger drive-belt service manual page showing step-by-step bracket and tensioner installation instructions with figures.

Part of 1998-2011 Ford Crown Victoria Service Procedures

AI caption · Photo 4853 of 11023

This is a photograph of page 8.2 from a Vortech supercharger installation manual, section 'Main Bracket Assembly/Drive Belt - 2001-2004 Models, cont'd.' A physical accessory drive belt tensioner (with cast Ford-style marking beginning XR3E-6) is lying on the page, obscuring some middle steps. The visible instructions cover removing three timing cover bolts, the fixed idler pulley bolt (replacing the factory idler with the supplied Vortech composite idler), and the passenger's side alternator mounting bolt; removing the A/C line silencer; installing a supplied M8 x 1.25 stud into the alternator mount; routing the belt around all pulleys including the supercharger pulley except the water pump; using channel locks to release belt tension; routing the oil feed hose next to the drain hose with tie wraps; and reinstalling the factory coolant reservoir. An IMPORTANT box warns that overloading/bending the tensioner during belt installation can cause belt throwing/shredding at high speeds. Figure 8.2-b (Mach 1 Only) shows a tensioner with a ground section to clear the mounting bracket, and a second photo shows replacing a factory bolt/stud with a supplied 8mm x 65mm Allen head bolt and installing the Vortech composite idler.

This document covers 2001-2004, which may differ from this 1998 Ford Crown Victoria.

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Frequently asked questions

What size stud is installed into the passenger's side alternator mount?
A supplied M8 x 1.25 threaded stud, installed with the end having the least number of threads going into the block.
Why must the belt tensioner not be overloaded during belt installation?
The IMPORTANT note states that overloading/bending the tensioner may cause belt throwing or shredding problems when the vehicle is driven at high speeds.
Which pulley is the drive belt NOT routed around?
The belt is routed around all pulleys, including the supercharger pulley, except for the water pump.
What replaces the factory bolt/stud per the photo callout?
A supplied 8mm x 65mm Allen head bolt and washer.
What is special about the tensioner shown in Fig. 8.2-b (Mach 1 Only)?
It has a ground section to clear the mounting bracket.

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