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Diagram titled 2G and 3G Wiring comparing alternator connectors…

Diagram titled 2G and 3G Wiring comparing alternator connectors and voltage regulators
Diagram titled 2G and 3G Wiring comparing alternator connectors and voltage regulatorsOriginal file
Diagram titled 2G and 3G Wiring comparing alternator connectors and voltage regulators

Alternator Wiring 2G vs. 3G Connectors

The only differences are that: 1) the 2G uses a dangerous 3-pin plug for the outputs (battery power & stator); the 3G uses a heavy ring for the battery output (like the 1G) and a small blade connector for the stator. And 2) the 3G output wire is heavier (enough for ~160A).

So it's very easy & worthwhile to cut off the dangerous 2G connector, combine the Battery wires on a ring terminal (crimped & soldered), convert the Stator wire to an appropriate terminal, and install a 95A 3G.

. . ,

Another option is to just pick up a 3G harness from the JY and swap it in with the 3G alternator. That allows the use of a 130A 3G.



With the matching 3G harness, there's no reason to put in the 95A version - always swap to the 130Amp-output 3G, even if the truck originally had the 95A.



But ALWAYS clean the mounting surfaces so the alternator case is well-grounded to the engine.



See also:
MotorCraft 2016 Wiring Pigtail Guide

Owner caption · Photo 4081 of 6546

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