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 Hits: 1826 Size: 40.49 KB Posted: 9/13/12 Apparently, these GM 10244209 brackets aren't available now, and it's a pretty easy mod for '96-00 G... |  Hits: 3508 Size: 99.42 KB Posted: 9/13/12 This suggests that the alternators are wired in simple parallel, on all terminals, but I'm not sure ... |  Hits: 8431 Size: 89.51 KB Posted: 9/21/12 Alternator Wiring for '97-99 6.5L GM truck engines
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[url=http:/... |  Hits: 1744 Size: 99.44 KB Posted: 9/13/12 As a test, I moved my stock alternator to the optional location, and it bolts up. I just need some... |  Hits: 1341 Size: 99.48 KB Posted: 9/13/12 As a test, I moved my stock alternator to the optional location, and it bolts up. I just need some ... |
 Hits: 1201 Size: 97.98 KB Posted: 9/13/12 I started with an Aluminum template, then made this steel bracket. The lower 2 short bolts came fro... |  Hits: 2147 Size: 95.17 KB Posted: 9/13/12 This is just the slack in the original (single-alternator) belt pulled over to represent the future ... |  Hits: 2044 Size: 95.49 KB Posted: 9/13/12 This is just the slack in the belt pulled over to represent the future routing. The magnet is prett... |  Hits: 3872 Size: 94.47 KB Posted: 9/15/12 Before installing ANY alternator, clean all its mounting surfaces thoroughly, and apply ELECTRICAL g... |  Hits: 1254 Size: 102.72 KB Posted: 9/15/12 Like the alternator mounting points, all the heavy terminals should be cleaned & coated with electri... |
 Hits: 959 Size: 99.52 KB Posted: 9/15/12 After buying the correct belt (6 ribs, 120.3" long, Gates Micro-V AT K061203 ~$52 at O'Reilly),... |  Hits: 1528 Size: 53.53 KB Posted: 9/28/12 This is the pulley I designed around, and it's fairly common. I've also seen it on '92 & '93 gas tr... |  Hits: 1000 Size: 98.45 KB Posted: 9/15/12 This is the steel prototype bracket fully installed & working, with the engine idling.
http://www.d... |  Hits: 1164 Size: 94.88 KB Posted: 9/15/12 This is the steel prototype bracket fully installed & working, with the engine idling.
The 2 bolts ... |  Hits: 898 Size: 63.83 KB Posted: 9/15/12 This is fully installed & working, with the engine idling. Considering how the previous belt appear... |
 Hits: 934 Size: 90.02 KB Posted: 9/15/12 This is fully installed & working, with the engine idling. Considering how the previous belt appear... |  Hits: 1104 Size: 90.94 KB Posted: 9/15/12 To test the junkyard alternator, I installed it in the stock location with the old belt for the driv... |  Hits: 1413 Size: 104.89 KB Posted: 9/15/12 I put the original alternator in the new location, and it's putting out 28.5A at this moment. I did... |  Hits: 1138 Size: 108.7 KB Posted: 9/15/12 It almost looks like it belongs there!
Read all the other captions in this photo album AND [url=htt... |  Hits: 1353 Size: 93.57 KB Posted: 9/25/12 The plasma-cut brackets fit, and the thicker metal puts the idler pulley in perfect line. It's not ... |
 Hits: 1020 Size: 84.73 KB Posted: 9/25/12 The plasma-cut brackets fit, and the thicker metal puts the idler pulley in perfect line. The doubl... |  Hits: 1587 Size: 92.73 KB Posted: 10/8/12 A local powdercoating shop put this texture black on for me, so it's finished now. The pulley overh... |  Hits: 1158 Size: 92.8 KB Posted: 10/8/12 A local powdercoating shop put this texture black on for me, so it's finished now. Read all the oth... |  Hits: 5184 Size: 100.69 KB Posted: 10/8/12 6.5L Turbo Diesel driver-side alternator kit
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Here's the "... |  Hits: 1561 Size: 78.45 KB Posted: 10/25/12 6.5L Turbo Diesel driver-side alternator kit
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Here's the "... |
 Hits: 1003 Size: 87.58 KB Posted: 11/19/12 This should be the final revision of the design: the last 2 brackets have been drilled & tapped so e... |  Hits: 1095 Size: 99.74 KB Posted: 12/22/12 I had this plastic plumber's strap from an unrelated project, so I used a little here instead of mak... |  Hits: 1184 Size: 51.03 KB Posted: 5/18/13 Bracket Accessories that I collected in May 2013 for the 2nd batch
IF THE IMAGE IS TOO SMALL, click ... |  Hits: 1387 Size: 66.89 KB Posted: 5/21/13 6.5L Turbo Diesel driver-side alternator kit
The 2nd batch of ~13 is GONE. I damaged my 10mm tap ... |  Hits: 404 Size: 112.78 KB Posted: 3/25/22 Not many used parts left in the bucket, but I have 6 new brackets (3rd run ALL SOLD NOW) that are pa... |