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Ford Experimental Aluminum V8 Cylinder Head Gasket Design - O-Ring Seal, Fig 23-24

Manual page describing cylinder head gasket design with a sectioned metal O-ring figure and photographs of the cylinder heads.

AI caption · Photo 245 of 274

This is page 15 of a Ford engineering/technical publication describing an experimental engine's cylinder head gasket design. The large illustration (Figure 23) shows a cutaway of the head-to-block sealing arrangement, with callouts identifying a section through the metal "O" ring that seals each cylinder bore, rubber "O" rings at the water transfer holes, and a .012-inch air gap between the head and block faces. The accompanying text explains that sealing allowance was made for two oil drain-back holes and one oil pressure hole at the front, plus two water transfer holes and one oil drain-back hole at the rear, all sealed with conventional rubber "O" rings. The metal "O" ring around each cylinder carries the full concentrated load from the cylinder head studs, creating a 0.010 to 0.015-inch air gap between the block and head faces. The text further notes that the cylinder heads (shown in the Figure 24 photographs) were sand-cast aluminum made from reworked experimental 260-engine patterns, featuring aluminum bronze valve guides, hardened steel valve seat inserts, and steel valve spring seats. Readers learn how this experimental gasketless O-ring sealing system worked and the construction details of the aluminum cylinder heads.

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Frequently asked questions

How were the cylinders sealed on this experimental Ford engine?
Each cylinder was sealed with a metal "O" ring that bears the whole concentrated load from the cylinder head studs, creating a 0.010 to 0.015 inch air gap between the faces of the cylinder block and head.
How were the oil and water passages sealed between the head and block?
Two oil drain-back holes and one oil pressure hole at the front, plus two water transfer holes and one oil drain-back hole at the rear, were sealed with conventional rubber "O" rings.
What were the cylinder heads made of?
The cylinder heads, like the block, were sand-cast aluminum made from reworked experimental 260-engine patterns.
What valve hardware features did the aluminum heads have?
Aluminum bronze valve guides, hardened steel valve seat inserts, and steel valve spring seats.
What air gap is called out in Figure 23?
A .012 inch air gap between the cylinder block and head faces (the text states a range of 0.010 to 0.015 inch).

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