Disconnect.JPG
1944 hits | 98.87 KB | Posted: 7/12/03

Prepare
Disconnect the wiring and vent line, & remove most of the skid plate bolts. Most Broncos u...
Filler.JPG
1458 hits | 84.1 KB | Posted: 7/12/03

Filler Neck
Loosen the hose clamp at the tank & pull the outer filler neck off the tank. There is ...
Fittings.JPG
1707 hits | 78.22 KB | Posted: 7/12/03

Fittings
With the tank lowered, the fuel lines can be disconnected using the appropriate tool. I p...
Hose.JPG
1647 hits | 99.17 KB | Posted: 7/12/03

Clean
Before opening the tank, wash any dirt away from the pump plate.
J 1.JPG
1521 hits | 94.38 KB | Posted: 7/12/03

Lock Ring
Cleaning also makes it much easier to turn the ring.
J 2.JPG
1604 hits | 75.24 KB | Posted: 7/12/03

Unlock Ring
A non-sparking drift is preferred, but with some water still on the tank, the chance of...
J 3.JPG
1704 hits | 98.4 KB | Posted: 7/12/03

FDM Removal
Once the lock ring is removed, break the O-ring seal & lift the FDM from the tank. The...
Module 1.JPG
1561 hits | 110.09 KB | Posted: 7/12/03

Reservoir Removal
Press the lock clip, then lift the tube assembly from the reservoir.
Module 2.JPG
1583 hits | 80.96 KB | Posted: 7/12/03

Level Sender PN
FOTF-9A299-AA
11/7/95-3
Fuel Tank Sending Unit

With the sending unit float arm...
Module 3.JPG
1815 hits | 109.94 KB | Posted: 7/12/03

FDM Wiring
Module 4.JPG
1440 hits | 111.8 KB | Posted: 7/12/03

Pump Connection
FillerNeck 83.JPG
559 hits | 72.65 KB | Posted: 5/7/07

The early-style fuel filler neck has a thin flexible plastic tube slid into a steel guide at the top...
FillerNecks.JPG
1348 hits | 93.18 KB | Posted: 1/25/06

Fuel Filler Necks

Early trucks use a small corrugated plastic vent tube tucked into the top of th...
Skid Plate.JPG
1882 hits | 116.35 KB | Posted: 7/12/03

Skid Plate & Pads

If the pads are beyond re-use, I recommend camper shell mounting tape because i...
j4temp.jpg
1201 hits | 79.93 KB | Posted: 3/18/05

Reservoir
This is a dual-function reservoir from an '88 F150, but 2 ports are blocked off and only ...
Fuel Tank Bronco.jpg
2312 hits | 60.15 KB | Posted: 1/20/06

Fuel Tank mounting & rollover valves

All fuel tank vapor valves make use of a small orifice that...
Fuel Lines 95 Bronco.jpg
2448 hits | 83.55 KB | Posted: 9/14/05

Fuel Lines 95 Bronco
FDM.jpg
4782 hits | 54.36 KB | Posted: 1/20/06

FDM & Fuel Pressure

The 4.9L will run fine with the same pressure as the V8s.

For the 5.0L, 5....
FuelPumpTankLow.JPG
605 hits | 54.01 KB | Posted: 9/30/07

Low-Pressure In-Tank Fuel Pump for '84-89 EFIs
FuelLineFittings.jpg
1738 hits | 39.56 KB | Posted: 1/20/06

Fuel Line Fittings
The large scissor tool works best on garter springs; the small scissor works bes...
FuelFittings.JPG
2135 hits | 34.94 KB | Posted: 3/20/07

Quick-Disconnect Fittings

The fittings at the fuel filter seem to be problematic for most people ...
FuelLevelWiring.JPG
777 hits | 72.66 KB | Posted: 9/30/07

TEMPORARY - still working on C441 pinout

Fuel Level Sender & Gauge Wiring for '92-96 Broncos

S...

Rearview Mirror
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