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Nissan Micra Cylinder Head Disassembly & Inspection - Warpage & Valve Guide Specs

Cylinder head disassembly and inspection procedure covering head distortion, resurfacing limits and valve-guide clearance.

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This is page EM-11 of a Nissan engine service manual covering cylinder head disassembly (continued) and inspection procedures. The disassembly section lists steps 4–7: remove the rocker shaft with rocker arms, remove the camshaft, remove valve component parts using special tool KV101092S0 (a valve spring compressor), and remove valve oil seals using special tool KV10107900. Illustrations (SEM031B, SEM991, SEM644) accompany each step. The inspection section covers two checks. First, cylinder head distortion: the gasket surface is measured with a straightedge and thickness gauge at multiple points in an X-pattern; warpage must be less than 0.1 mm (0.004 in). If beyond the limit, the head must be resurfaced, but the combined amount of head resurfacing ("A") plus block resurfacing ("B") must not exceed 0.2 mm (0.008 in). Second, valve guide clearance: it should be measured parallel to the rocker arm, where most wear occurs. The stem-to-guide clearance maximum limit is 0.10 mm (0.0039 in), with maximum allowable deflection (dial indicator reading) of 0.2 mm (0.008 in), measured at 28 mm (1.10 in) valve lift height. Illustrations SEM006A and SEM005A show the measurement setups.

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Frequently asked questions

What is the maximum allowable cylinder head warpage?
Warpage of the surface must be less than 0.1 mm (0.004 in), measured with a straightedge and thickness gauge.
What is the resurfacing limit for the cylinder head?
The combined amount of cylinder head resurfacing ("A") plus cylinder block resurfacing ("B") must not exceed A + B = 0.2 mm (0.008 in).
What is the valve stem-to-guide clearance limit?
The maximum limit is 0.10 mm (0.0039 in), with a maximum allowable deflection (dial indicator reading) of 0.2 mm (0.008 in), measured at 28 mm (1.10 in).
What special tools are needed to remove valve components and oil seals?
Tool KV101092S0 is used to remove valve component parts, and tool KV10107900 is used to remove valve oil seals.
How should valve guide clearance be measured?
It should be measured in parallel with the rocker arm, since generally a large amount of wear occurs in this direction.

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