Transmission mainshaft and gears disassembly manual page MT-12 w…
Scanned page from a manual transmission service manual titled 'REPAIR FOR COMPONENT PARTS - Mainshaft and Gears,' showing disassembly steps with illustrations of measuring gear end play, removing 5th gear bushing, synchronizers, and snap rings using shop tools. Includes a standard end play specification table in mm and inches.
REPAIR FOR COMPONENT PARTS DISASSEMBLY 1. Before disassembly, measure gear end play. I Measure and play (0 insure that it is within the specified |imit. - If end play is not within the specified limit, dis- assemble and check the parts. 0 Replace any pan which is worn or damaged. End piav Thicknm gauge 5M T945 Standard and play: mm (in) Position 1n 0.22 0.44 (0.0087 - 0.0173) 2nd 0.22 - 0.54 (0.0037 - 0.0213) 3rd 022 - 0.49 (0.0087 - 0.0193] am 0.22 - 0.3 (0.0087 - 0.0154) 5. 0.22 - 0.29 (0.0087 - 0.0114) 2. Remove mainshaft bearing, 5th svnchronizer and 5th gear. T I 59. gel! smaas Mainshaft and Gears 3. Remove 5th gear bushing, 4th gear and sna; ring. semng 905mm 3rd 5 4th Tum syncnrumzer . / SMTEET 5. Remove snap ring. Snap ring
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