It's possible to access the hinge bolts by merely swinging the back edge of the fender away from the body, but chipping the paint is very likely. It's only a little more work to totally remove the fender for easier access.

For door alignment, see this post:
http://www.fourdoorbronco.com/board/showthread.php?6884-Door-Alignment

For pics of another door being installed, see this album:
http://www.supermotors.net/registry/2742/66137-4

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Owner caption February 2007 · Photo 1476 of 5000