L Door to Dash.JPG
5033 hits | 35.37 KB | Posted: 8/19/04
This is a '94 EB door panel on an '82 door with a '95 vent window and a '95 mirror. The door glass ...

DoorPanel92-96hi.JPG
5451 hits | 82.21 KB | Posted: 10/17/10
'92-96 Door Panel, High Trim

1 Window Regulator Control Wiring (Part of 14630)
2 Front Door Trim Sh...

VentWdo.JPG
5866 hits | 59.6 KB | Posted: 11/14/08
Vent Window Removal
IF THE IMAGE IS TOO SMALL, click it.

The vent window frame is very easy to rem...

DoorWindowSpacer.JPG
4226 hits | 42.07 KB | Posted: 11/14/08
'87-96 Window Channel Spacer

The divider bar (back of the vent window frame) is deeper in this ye...

Door Windows.jpg
7768 hits | 83.32 KB | Posted: 10/14/05
Door Window Regulators & Vent

Note that the regulator (21) is attached by 4 rivets (22) which must ...

MotorBoltC.jpg
1301 hits | 88.46 KB | Posted: 5/12/16
Two of the 3 window motor bolts are inaccessible while the regulator is riveted to the door skin (I ...

MotorBoltDrill.jpg
1049 hits | 69.75 KB | Posted: 5/12/16
The bolts are 5/16" (8mm), and a deep socket that size is slightly under 1/2" OD, so use a...

MotorBoltHoles.jpg
1130 hits | 86.68 KB | Posted: 5/12/16
From now on, it will be easy to R&R the motor while the regulator stays in the door.

See the NEXT &...

Motor Repair.jpg
348 hits | 75.51 KB | Posted: 4/5/24
Window Motor Repair
IF THE IMAGE IS TOO SMALL, click it.

After removing the door panel, locate the ...

MotorDrive.jpg
1250 hits | 93.96 KB | Posted: 5/12/16
The plate that covers the drive gear on this late-model window motor is crimped on, and its paper ga...

MotorDsmbl.JPG
1209 hits | 66.63 KB | Posted: 5/12/16
There is a Phillips screw holding the drive plate on, and on later motors like this one, 2 of its co...

MotorDsmtl.JPG
1116 hits | 51.07 KB | Posted: 5/12/16
Later motors like this one have a tiny snap-ring, but it's generally OK to destroy the snap ring sin...

MotorNuts.jpg
1472 hits | 53.07 KB | Posted: 5/12/16
Steel nuts will never decay, so this fix will last the life of the motor.

Note that it is NOT neces...

Weatherbelts.JPG
1639 hits | 110.5 KB | Posted: 7/20/14
Door weatherbelt differences

The inner (right) is only bent; the outer (left) is bent & relieved.

DoorGlasses.JPG
3798 hits | 50.65 KB | Posted: 11/14/08
Door Glass Differences
FRONT IS LEFT
Both of these are tinted (green).

The divider bar (back of the...

L Door B.JPG
4852 hits | 41.76 KB | Posted: 8/19/04
The panel is very tight against the lower A-pillar, and actually presses into the dash pad (which me...

L Door.JPG
3893 hits | 37.3 KB | Posted: 8/19/04
A wider shot. The spotlight is a Unity from a cop car, the steering column is from an '83 pickup, t...

R Door to Dash.JPG
3874 hits | 35.2 KB | Posted: 8/19/04
This shows the difference in the shapes of the 2 dashes. The pad sticks up because this dash was da...

Door Details.jpg
6011 hits | 68.08 KB | Posted: 10/14/05
Door Details
Door Pressure Vent Valve [url=https://www.tascaparts.com/oem-parts/ford-pressure-valve-...

Door Latch 92.jpg
9120 hits | 72.4 KB | Posted: 10/16/05
Door Latch '92 (it was revised in '93 with a rubber cover)
IF THE IMAGE IS TOO SMALL, click it.
ERRO...

Door Window.jpg
4760 hits | 64.24 KB | Posted: 10/14/05
Door Window Manual Regulator & Inside Handle

Door Panel Removal
[url=http://www.supermotors.net/...

CabinVentValve.jpg
580 hits | 61.95 KB | Posted: 3/13/21
The Door Vent Valve (-1520892-) is mounted inside each front door to allow continuous airflow throug...

DoorWatershield.JPG
2161 hits | 78.68 KB | Posted: 10/29/12
It's rare to find a factory watershield intact.

VaporBrrs9596.jpg
374 hits | 98.44 KB | Posted: 3/13/21
Vapor Barriers

CracksVenu.JPG
2001 hits | 45.48 KB | Posted: 7/6/12
Cracks propagating from the vent window tab are probably due to the upper mount for a breakaway mirr...

DoorCracksVent.JPG
2307 hits | 53.8 KB | Posted: 7/5/12
Cracks propagating from the vent window tab are probably due to the upper mount for a breakaway mirr...

DoorGapBrace.JPG
2089 hits | 50.2 KB | Posted: 1/29/13
Cracks propagating from the vent window tab are probably due to the upper mount for a breakaway mirr...

DoorWeight.JPG
2023 hits | 101.72 KB | Posted: 7/6/12
Door Weight 65lbs

PW/PL, wiring, speaker, main glass, vent window, latch, handles, & hinges

MISSIN...

LockCylsDoor.JPG
3984 hits | 95.99 KB | Posted: 5/29/09
Door Lock Cylinders

The plastic lever in the middle column is known to break.
F1LY-6321970-A ~$10
A...

LockCyl.JPG
2336 hits | 38.04 KB | Posted: 8/10/11
Lock Cylinder Removal with plastic arm

Since this style of plastic lever is known to break, it's sa...

AlarmSwitch.JPG
3983 hits | 57.29 KB | Posted: 8/10/11
Factory THEFT System Switch ('94-95 only) is not really for an "alarm"

[url=https://www.supermotors...

DoorHandleEarly.jpg
609 hits | 72.94 KB | Posted: 3/15/19
Some door handles have an open skirt for the button.

Rod Clips.JPG
3415 hits | 50.11 KB | Posted: 7/10/03
This type of rod keep is used in doors & tailgates.

DoorSeals.JPG
4548 hits | 56.36 KB | Posted: 2/9/07
Door Seal Details

The upper seal (20518 ) is available aftermarket ~$20, but I haven't confirmed th...

DoorGsktFiller.JPG
2818 hits | 75.14 KB | Posted: 12/19/12
To rejuvinate collapsed door gaskets, insert foam caulk backer rod. Larger foam will fit, but this ...

DoorGasketStuff.JPG
3157 hits | 58.42 KB | Posted: 10/19/11
Door Gaskets that have collapsed can be stuffed with caulk saver cord to eliminate wind noise & door...

DoorFrontFill.JPG
2397 hits | 43.45 KB | Posted: 1/29/13
This scrap of caulk-saver rod from the door gasket filler will prevent small pebbles & parts from ja...

HandleRepairs.jpg
521 hits | 58.46 KB | Posted: 4/5/24
Inside Door Latch Handle Repair
IF THE IMAGE IS TOO SMALL, click it.

After removing the door panel,...

DoorLatchCracks.JPG
4121 hits | 49.25 KB | Posted: 11/14/08
Because of a defect in the inside handle assembly & another in the latch built for cable operation (...

DoorReinf.JPG
2505 hits | 54.82 KB | Posted: 1/16/13
Inside Door Handle Reinforcement
IF THE IMAGE IS TOO SMALL, click it.

This scrap of cold-rolled 1.5...

DoorCable.JPG
1921 hits | 50.06 KB | Posted: 2/3/13
This shows why the '92-96 door pocket doesn't sit right in the door panel, and often cracks.

If t...

1992 Bronco body.JPG
5974 hits | 64.42 KB | Posted: 2/9/07
Body Dimensions in mm
IF THE IMAGE IS TOO SMALL, click it.

Check the door opening dimensions FIRST ...

00BitsBAD.JPG
4630 hits | 35.45 KB | Posted: 2/9/07
Alignment Tools BAD

This should show a T-50 & a 13mm socket because they're the tools needed to a...

DoorAlignL.JPG
305 hits | 45.91 KB | Posted: 3/12/24
Door Height & Tilt
IF THE IMAGE IS TOO SMALL, click it.

When a door is VERY out-of-alignment, th...

Align97.jpg
822 hits | 65.35 KB | Posted: 3/12/24
Worn Hinge Adjustment
IF THE IMAGE IS TOO SMALL, click it.

If the upper hinge wear is minor, it ...

02StrikeAlign.JPG
7208 hits | 52.35 KB | Posted: 2/9/07
The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...

01StrikeAlign.JPG
4228 hits | 53.61 KB | Posted: 2/9/07
The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...

03StrikeAliged.JPG
3801 hits | 52.43 KB | Posted: 2/9/07
The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...

04StrikeAliged.JPG
4077 hits | 60.04 KB | Posted: 2/9/07
The first step is to align the strike bolt so the door bends are perfectly aligned with the body ben...

DoorAlignR.JPG
2003 hits | 52.24 KB | Posted: 1/16/13
It's easy to tell that the door is aligned vertically, laterally, and rotationally within the door o...

door-hinge.jpg
5077 hits | 64.01 KB | Posted: 2/9/07
It's possible to access the hinge bolts by merely swinging the back edge of the fender away from the...

05HingeBolts.JPG
4503 hits | 77.63 KB | Posted: 2/9/07
It's possible to access the hinge bolts by merely swinging the back edge of the fender away from the...

DoorAlignL.JPG
2634 hits | 45.94 KB | Posted: 1/16/13
A flat board resting on the threshold lip will keep the door aligned with the opening & the drip rai...

DoorAlignment.JPG
7741 hits | 67.45 KB | Posted: 2/9/07
Door Alignment basics & torque specs
Striker bolt torque is 24-33lb-ft (33-45Nm).

For a detailed ex...

HingesRHFU.JPG
6362 hits | 67.56 KB | Posted: 11/14/08
RHF Upper Hinge Differences
(Note that upper hinges for the Right door are stamped LS; left-side hin...

DoorHingeID.jpg
1558 hits | 106.12 KB | Posted: 9/22/14
To make it easy to ID the upper hinges for the doors (the lower hinges are the same), Ford required ...

HingeWrong.JPG
2375 hits | 69.99 KB | Posted: 12/19/12
Lower door hinges are identical & interchangeable side-to-side, and for all years '80-96. Upper hin...

DoorHingeRepair.JPG
4282 hits | 72.65 KB | Posted: 11/14/08
Door Hinge Repair Kits by Dorman/Motormite/HELP! (overpriced)
[url=https://www.clipsandfasteners.com...

06FrameAligned.JPG
4468 hits | 45.74 KB | Posted: 2/9/07
After a LOT of trial-&-error, the door can be aligned for a decent fit to the opening. Concentrate ...

07HingeBolts.JPG
4253 hits | 45.24 KB | Posted: 9/21/08
Once the lower front of the door is aligned to the body seal, the rest of the door can be checked fo...

08Twist.JPG
4272 hits | 50.11 KB | Posted: 9/21/08
Check the lower rear next. Use a towel to hold the door out while pushing the top in to twist the r...

09Twist.JPG
3373 hits | 81.34 KB | Posted: 9/21/08
Once the lower door is aligned front & back, check the upper frame's contact with the door seal. If...

DoorSw93.JPG
3189 hits | 47.05 KB | Posted: 11/15/09
Rare Door Switch apparently only used in '92-93, for no apparent reason.

This truck does not have f...

StrkeBolts.JPG
6893 hits | 58.1 KB | Posted: 11/14/08
Strike Bolt Differences; all use T50 drive

The '89-96 Door bolt shown has a replacement bushing. T...

DoorStrikeWear.jpg
1602 hits | 78.12 KB | Posted: 5/3/16
Just ignore all that clunking, rattling, rain-leaking, and wind noise - it's not important.
IF THE I...

StrikeBolts.JPG
2481 hits | 64.76 KB | Posted: 12/19/12
To replace the sleeve on a strike bolt, unscrew the ...

Door Sw 1.jpg
5708 hits | 65.14 KB | Posted: 11/30/04
After any hinge adjustment or replacement, the courtesy light switches must be reset, but it's usual...

Door Sw 2.jpg
3332 hits | 51.8 KB | Posted: 11/30/04
To reset the switch if it has been removed from the cowl, mount the nut (gray) solidly.

See the NEX...

Door Sw 3.jpg
3340 hits | 59.33 KB | Posted: 11/30/04
Spray penetrating oil between the nut & the brass sleeve.

See the NEXT pic...

Door Sw 4.jpg
3197 hits | 60.16 KB | Posted: 11/30/04
If the switch is still installed, pulling the black pin PERFECTLY STRAIGHT out with firm smooth forc...

Door Sw 5.jpg
3759 hits | 54.75 KB | Posted: 11/30/04
The brass sleeve (yellow) is fully exposed, and simply closing the door on it will adjust it correct...

PW-PL87-91.JPG
2883 hits | 64.35 KB | Posted: 11/11/11
'87-91 Power Windows & Locks

PowerWindow95EVTM.jpg
11108 hits | 33.03 KB | Posted: 12/4/03
95 EVTM Power Windows
IF THE IMAGE IS TOO SMALL, click it.

'80-97 similar.

The notation for the R...

PowerWindow95F.jpg
850 hits | 63.02 KB | Posted: 2/20/22
F-series Power Window Circuit
IF THE IMAGE IS TOO SMALL, click it.

The door window circuit is a ...

WindowCircuit.JPG
5620 hits | 28.98 KB | Posted: 3/15/09
'80-96 F-series/Bronco Window Circuit
IF THE IMAGE IS TOO SMALL, click it.
Where this shows the Left...

DoorHarnesses.JPG
4378 hits | 64.74 KB | Posted: 1/31/06
SOLD Power Door Harnesses for '80-86 door panels ('87-91 similar)

Non-power panels are pre-marked...

DoorWrgBoots.JPG
1755 hits | 57.99 KB | Posted: 12/19/12
Door wiring boots changed at some point; possibly '94. The newer design is larger at both ends, the...

Wiring93B.JPG
2737 hits | 107.77 KB | Posted: 3/2/12
'93 Bronco XLT Door Wiring
IF THE IMAGE IS TOO SMALL, click it.

Window1t0.JPG
6317 hits | 61.97 KB | Posted: 2/19/12
One-Touch Window Module Wiring
IF THE IMAGE IS TOO SMALL, click it.

These modules can be found in m...

Window1t1a.JPG
3630 hits | 67.29 KB | Posted: 2/19/12
To make the modules work for 1-touch up AND down, gang 2 modules as shown. With the modules back-to...

Window1t2a.JPG
3103 hits | 46.61 KB | Posted: 2/19/12
This is the right door harness from a '93 Bronco, but the procedure is the same for almost any rever...

Window1t7a.JPG
3015 hits | 91.32 KB | Posted: 3/2/12
1-Touch Up & Down on the driver's door harness from a '93 Bronco XLT

1. This mod requires two com...

AlwaysOnPW.JPG
5294 hits | 97.5 KB | Posted: 1/24/12
Always-On Power Window Circuit
IF THE IMAGE IS TOO SMALL, click it.

After a lot of head-scratching ...

DoorSwitch87-96.JPG
4214 hits | 25.46 KB | Posted: 10/24/10
'87-96 Door Lock & Window Switch

Pin 1 is Normally Closed (NC) to pin 2.
Pin 4 is Normally Closed...

PWc503.jpg
3887 hits | 50.26 KB | Posted: 9/16/09
Power Window/Lock driver's connector '92-96 WITHOUT factory RKE.

Note the L-shaped hole for the ind...

Door Locks.jpg
8839 hits | 47.85 KB | Posted: 10/14/05
Door Locks for '92-96 2-door trucks WITHOUT factory RKE.
IF THE IMAGE IS TOO SMALL, click it.

'80-...

Door Locks.jpg
6783 hits | 55.36 KB | Posted: 11/23/03
Door lock circuit from the '93 EVTM. All '80-96 (& '97 >8500GVWR) 2-door trucks WITHOUT factory RKE...

LockCircuitRKE.JPG
6085 hits | 80.09 KB | Posted: 12/3/11
Power Lock & Aftermarket RKE Circuit

The door lock circuit WITHOUT factory RKE is a common (Ford) p...

RKEcombined.JPG
6884 hits | 98.94 KB | Posted: 2/21/13
Combined RKE Wiring
IF THE IMAGE IS TOO SMALL, click it.

This diagram is NOT specific to, OR correc...

Theft95.jpg
3604 hits | 80.69 KB | Posted: 1/21/18
'94-95 F-series/Bronco THEFT System
IF THE IMAGE IS TOO SMALL, click it.

When tripped, the module b...

KEposs.JPG
2452 hits | 46.12 KB | Posted: 11/3/12
Possible Keyless Entry Pad Locations for '80-96 truck doors

KEPad1.JPG
1676 hits | 69.6 KB | Posted: 2/3/13
This is the location I selected for my Keyless Entry keypad, but there are many other possibilities....

KEPad2.JPG
1527 hits | 60.02 KB | Posted: 2/3/13
I carefully cut & shaped the hole with a 4.5" grinder and Dremel.

KEPad3.JPG
1548 hits | 84.04 KB | Posted: 2/3/13
After painting the cut edges & allowing it to dry, I installed the pad just as it was designed to be...

KEPad4.JPG
1952 hits | 65.43 KB | Posted: 2/3/13
It almost looks like it belongs there!

[url=http://www.supermotors.net/registry/media/953071][img...

DoorClip1.JPG
1300 hits | 119.25 KB | Posted: 10/23/14
Sill Button Clip on door latch

LkMtrs.JPG
7277 hits | 55.84 KB | Posted: 11/14/08
Lock Motor Differences
IF THE IMAGE IS TOO SMALL, click it.

The early lock motors are prone to wate...

LockMotorEarly.jpg
1018 hits | 49.04 KB | Posted: 4/18/16
Early Lock Motor used in trucks until '91

Lock Motor Late.jpg
3497 hits | 26.67 KB | Posted: 11/27/04
Late-model door lock motor. 8" when extended; gold mounting bracket & nuts shown are not includ...

LockMotors92.JPG
2713 hits | 48.33 KB | Posted: 5/21/07
SOLD Door Lock Motors from '92 F150

Tested working; fit '92-96, & older with slight modification....

DoorMotors.jpg
3513 hits | 54.23 KB | Posted: 7/10/03
SOLD Window & lock motors

Door Pockets 88.jpg
3097 hits | 50.1 KB | Posted: 7/26/03
SOLD Door pockets for 87-91

Identical ones available here:
http://www.supermotors.net/vehicles/r...

ThreshholdsBk.JPG
2635 hits | 37.13 KB | Posted: 4/11/06
SOLD Black Threshholds fit '80-96 F-series & Bronco, used on '87-96.

SpeakerGrilleLHF.JPG
2066 hits | 84.67 KB | Posted: 10/19/07
SOLD Mocha LHF speaker grille for '92-96

DoorGlassRyan.JPG
2315 hits | 54.17 KB | Posted: 10/20/07
PRESOLD Door glass & vent windows

VentWdo94.JPG
2369 hits | 61.46 KB | Posted: 6/21/08
SOLD Vent Window Assembly (right) for '92-96 F-series & Broncos; fits '80-96 F-series & Bronco, and ...

Panels Compared.jpg
773 hits | 70.07 KB | Posted: 2/27/24
Unfortunately, there are no new XLT/EB door panels in production anywhere. These are poor copies of ...

DoorPanels96Gy.JPG
2369 hits | 64.72 KB | Posted: 5/21/09
SOLD Light Gray Deluxe Door Panels

Note light mildew, small stains, & minor damage

http://coverlay...

WeatherbeltDoor.jpg
248 hits | 84.97 KB | Posted: 3/8/24
Weatherbelt Screws
IF THE IMAGE IS TOO SMALL, click it.

If the door panel is broken where the [u...

BroncoLineDoorTest.JPG
1711 hits | 48.07 KB | Posted: 11/18/12
I might actually do this...

The goals are to:
- have rain protection while getting in & out (sim...

93Door.JPG
1043 hits | 127.34 KB | Posted: 4/6/15
Door inner skin '93EB has louvers near the bottom which are covered by its full door panel.

93DateOut.JPG
1030 hits | 111.96 KB | Posted: 4/6/15
Door outer skin date stamp '93EB : 6 22 A3

The hole at the Left of the pic (above & rear of the spe...

93DateIn.JPG
998 hits | 115.28 KB | Posted: 4/6/15
Door inner skin date stamp '93EB : 6 23 7

The rough-edged slot and drilled hole near the bottom Le...

93SpkrScrw.JPG
1018 hits | 100.2 KB | Posted: 4/6/15
Door speaker screws '93EB horizontal pair: ~5 9/16" OC

There are also 4 non-factory screw hole...

93SpkrWell.JPG
1068 hits | 100.71 KB | Posted: 4/6/15
Door speaker well '93EB : ~6 3/8"

The non-factory screw holes are very close to the edge of th...

93Impact.JPG
1954 hits | 129.27 KB | Posted: 4/6/15
Doors made before ~'95 did not have side impact beams.

[url=http://www.supermotors.net/registry/med...

93KO.JPG
979 hits | 115.93 KB | Posted: 4/6/15
'93EB door wiring harness boot knockout 2"

93Mir.JPG
1089 hits | 107.61 KB | Posted: 4/6/15
'93EB door mirror reinforcement paddle/flag-style