After a LOT of trial-&-error, the door can be aligned for a decent fit to the opening. Concentrate on the lower front edge sealing properly. Using a board like this may speed-up the process:


For door alignment, see this post:
http://www.fourdoorbronco.com/board/showthread.php?6884-Door-Alignment

For pics of another door being installed & aligned, see this album:
http://www.supermotors.net/registry/2742/66137-4

Go to the NEXT pic...

Owner caption February 2007 · Photo 1478 of 5000