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1996 Ford Bronco 5.8L O2 Sensor Locations - Heated Oxygen & Catalyst Sensors

Service manual page showing 5.8L heated oxygen and catalyst sensor locations on exhaust
Service manual page showing 5.8L heated oxygen and catalyst sensor locations on exhaustOriginal file
Service manual page showing 5.8L heated oxygen and catalyst sensor locations on exhaust

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Service manual page illustrating heated oxygen and catalyst monitoring sensor locations on the 5.8L engine exhaust.

Part of 1992-1996 Ford Bronco Manual Pages

AI caption · Photo 137 of 221

This is a screenshot of a page from Ford's Technical Service Publications service manual software showing heated oxygen sensor (HO2S) locations for the 5.8L engine. The main illustration (figure DA1663-A) depicts the exhaust system layout with callouts identifying the Heated Oxygen Sensor (part designation 9F472) and the Catalyst Monitoring Sensor (9G444). Two configurations are shown: the "49 STATE - OVER 8500#" (GVWR) application, which shows a single heated oxygen sensor location near the exhaust manifold, and the "CALIFORNIA/49 STATE - UNDER 8500#" application, which uses two heated oxygen sensors (9F472, "2 REQUIRED") upstream of the catalytic converters plus a catalyst monitoring sensor (9G444) downstream. Orientation arrows indicate "FRONT OF VEHICLE" and "FRONT OF ENGINE." A partial diagram at the top of the screen (figure A25143-A) shows the catalyst monitoring sensor 49-state location for a preceding section. A reader can learn where each oxygen sensor is physically mounted on the exhaust system of a 5.8L-equipped truck, how sensor count and placement differ between emissions calibrations (California vs. 49-state) and GVWR classes (over/under 8500 lb), and the Ford base part-number designations for the sensors. The file reference STJ3E041.GUI appears in the status bar; no model year is stated on the page itself.

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Frequently asked questions

Where are the oxygen sensors located on the 5.8L engine?
Per the diagram (DA1663-A), the heated oxygen sensors (9F472) are mounted in the exhaust pipes ahead of the catalytic converters, and a catalyst monitoring sensor (9G444) is mounted downstream near the converters. On 49-state over-8500# GVWR vehicles a single heated oxygen sensor location near the exhaust manifold is shown.
How many oxygen sensors does the California/49-state under-8500# 5.8L application use?
It uses two heated oxygen sensors (9F472, labeled "2 REQUIRED") plus a catalyst monitoring sensor (9G444).
What are the Ford part designations for the sensors shown?
The heated oxygen sensor is 9F472 and the catalyst monitoring sensor is 9G444.
Do 49-state trucks over 8500# GVWR have a different sensor setup?
Yes. The diagram labels a separate "49 STATE - OVER 8500#" heated oxygen sensor (9F472) location, distinct from the California/49-state under-8500# setup that uses two heated oxygen sensors and a catalyst monitoring sensor.

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