FuelCap.jpg
747 hits | 57.55 KB | Posted: 5/22/22

'87-96 Fuel Cap w/tether Ford F4TZ-9030-C ([url=http...
FuelFlow.JPG
25838 hits | 39.46 KB | Posted: 10/14/12

'84-96 fullsize Ford truck EFI Fuel Flow
IF THE IMAGE IS TOO SMALL, click it.

[url=https://www.supe...
FuelTankB.jpg
84 hits | 80.09 KB | Posted: 3/16/24

'92-96 Bronco Fuel Pump & Level Wiring
IF THE IMAGE IS TOO SMALL, click it.

Tank connectors & pinou...
FuelTanksFgas.jpg
8080 hits | 49.54 KB | Posted: 1/13/18

'92-96 (&'97 >8500GVWR) Gasoline F-series Dual Tank Switch
IF THE IMAGE IS TOO SMALL, click it.
'92-...
FDM.jpg
58295 hits | 54.36 KB | Posted: 1/20/06

FDM & Fuel Pressure
IF THE IMAGE IS TOO SMALL, click it.

The FDM connector shown is for '94-96; '90...
20181010_164026.jpg
1102 hits | 96.15 KB | Posted: 7/14/20

Factory fuel pump motor from a '95 5.8L Bronco
FDMvalve.JPG
15346 hits | 69.08 KB | Posted: 7/27/11

This is the valve head from the Fuel Delivery Module (FDM) used in '90-04 F-series & Broncos (and so...
FDMs.jpg
2108 hits | 60.69 KB | Posted: 4/4/21

Fuel Delivery Module
IF THE IMAGE IS TOO SMALL, click it.

The FDM is mounted to the tank plate (wit...
5.8L Dist.jpg
15372 hits | 49.83 KB | Posted: 10/2/04

V8 Fuel Pressure Port, Distributor, IAC, & Vacuum Tree (top R)

[url=http://www.supermotors.net/regi...
FuelPressureGauge.JPG
27178 hits | 73.98 KB | Posted: 9/18/10

Fuel Pressure Gauge
A Sears/Craftsman gauge costs $35-55, but many parts stores will loan/rent tools...
FuelLineTrays.JPG
3493 hits | 80.58 KB | Posted: 7/22/12

The '93 frame-to-engine fuel line guide (under the driver's feet) uses riveted spring steel clips. ...
FuelLineBlockoff5.jpg
47 hits | 63.81 KB | Posted: 2/18/24

Tank Delete
IF THE IMAGE IS TOO SMALL, click it.

To temporarily (or indefinitely) run any '90-96...
CANP.jpg
1991 hits | 53.34 KB | Posted: 5/6/20

Canister Purge Valve (CANP/CPRV)
IF THE IMAGE IS TOO SMALL, click it.
The port farther from the conn...
Carbon Canister.JPG
23813 hits | 60.54 KB | Posted: 6/10/07

Carbon Canister (aka Charcoal Canister, Vapor Canister)
[url=http://www.amazon.com/dp/B000C5DI20/]Mo...
Vapor49L92.jpg
990 hits | 70.2 KB | Posted: 5/22/22

'87-95 4.9L MAP Vapor System with CANP
IF THE IMAGE IS TOO SMALL, click it.

The Evaporative Emissio...
Vapor50L92.jpg
798 hits | 67.39 KB | Posted: 5/22/22

'87-95 5.0L MAP Vapor System with CANP
IF THE IMAGE IS TOO SMALL, click it.

The Evaporative Emissio...
Vapor58L92.jpg
1076 hits | 67.16 KB | Posted: 5/22/22

'87-95 5.8L MAP Vapor System with CANP
IF THE IMAGE IS TOO SMALL, click it.

The Evaporative Emissio...
Fuel Lines 95 Bronco.jpg
28136 hits | 83.55 KB | Posted: 9/14/05

Fuel Lines 95 Bronco (all EFI similar)
IF THE IMAGE IS TOO SMALL, click it.
Supply (pressure) lines ...
FuelLines93F.jpg
3011 hits | 78.31 KB | Posted: 5/10/15

93 F-series Fuel Lines
Evaps_L.jpg
633 hits | 64.88 KB | Posted: 3/13/21

'93-95 Lightning Evaporative Emissions
Vapor94VMV.jpg
45 hits | 41.92 KB | Posted: 2/18/24

Vapor Management Valve (VMV) replaces CANP on some '94-95 & all '96 trucks under 8500GVWR
IF THE IMA...
VMVsys.jpg
77 hits | 85.02 KB | Posted: 2/18/24

V8 [url=https://www.amazon.com/dp/B000C5BLCY]Vapor Management Valve (VMV, Ford F5TZ9C915A, Motorcraf...
FuelPumpConnectors.JPG
10873 hits | 66.51 KB | Posted: 11/6/09

The larger surface-mounted C441 (WPT454) was used until '93; in '94, it switched to the smaller roun...
PumpConnectors87-97.jpg
1190 hits | 66.84 KB | Posted: 3/13/21

Fuel Pump Connector comparison

[url=https://www.supermotors.net/registry/media/1126824][img]https:/...
FPconnectors.JPG
17419 hits | 103.38 KB | Posted: 7/19/09

Early EFI Fuel Pump Connectors C441 (WPT-454) used through '93. '94-96 use the same wire colors, bu...
FillerNeck93.JPG
8598 hits | 75.44 KB | Posted: 11/14/09

'87-96 Filler Neck

See also:
[url=https://www.supermotors.net/registry/media/1150549][img]https://w...
FillerNeck 83.JPG
8807 hits | 72.65 KB | Posted: 5/7/07

The early-style fuel filler neck (EOTZ-9034-A) has a thin flexible plastic tube slid into a steel gu...
FillerNecks.JPG
13789 hits | 93.18 KB | Posted: 1/25/06

Fuel Filler Necks

Early trucks use a small corrugated plastic vent tube tucked into the top of the ...
FuelFiller95Bronco.JPG
4438 hits | 33.49 KB | Posted: 5/17/07

SOLD Fuel Filler Neck from '95 Bronco

Fits all '80-96 fleetside aft-axle tank. Includes original m...
FillersRr-F-Br.jpg
50 hits | 99.53 KB | Posted: 2/18/24

Filler Neck Comparison
IF THE IMAGE IS TOO SMALL, click it.

The steel is the same, but the rubbe...
FillerSwollen.jpg
49 hits | 45.85 KB | Posted: 2/18/24

When a truck (or even just a tank) is abandoned with gas in it, the souring fuel (especially with et...
FillerRepair97F350.jpg
1765 hits | 42.36 KB | Posted: 6/20/19

This truck's tanks were slow to fill, so I replaced the soft inner fill hoses with common 1" PE...
Fuel Tank Bronco.jpg
24861 hits | 60.15 KB | Posted: 1/20/06

Fuel Tank mounting & rollover valves
IF THE IMAGE IS TOO SMALL, click it.
Despite the details shown...
FuelVaporHose.jpg
1270 hits | 78.48 KB | Posted: 3/15/19

Bronco Tank Vapor Hose

It takes slightly more than a foot to connect the steel vapor line on the fr...
VaporValves.JPG
10763 hits | 76.45 KB | Posted: 11/14/09

Vapor Valves

The smaller valve (E7DZ-9B593-A) uses...
Disconnect.JPG
8983 hits | 98.87 KB | Posted: 7/12/03

To remove the tank, begin by disconnecting the wiring and vent line, & removing most of the skid pla...
Filler.JPG
8059 hits | 84.1 KB | Posted: 7/12/03

Filler Neck
Loosen the hose clamp at the tank & pull the outer filler neck off the tank. There is a...
Fittings.JPG
9107 hits | 78.22 KB | Posted: 7/12/03

Fittings
With the tank lowered, the fuel lines can be disconnected using the appropriate tool. I p...
TankBltsAxleVent.jpg
40 hits | 98.08 KB | Posted: 2/18/24

'93 Bronco Tank Details
IF THE IMAGE IS TOO SMALL, click it.
FuelCheckValve.JPG
10376 hits | 64.72 KB | Posted: 4/20/11

Recall check valve (1L3Z-9J274-AA) prevents fuel transfer between tanks (until it wears out, like th...
FuelTubing.JPG
6890 hits | 67.09 KB | Posted: 6/15/12

Ford has been using hard nylon fuel tubing since the early 80s - I don't know why anyone is still us...
FuelTube.JPG
3185 hits | 50.42 KB | Posted: 6/11/12

This is factory '85-91 fuel tubing, and it's what's inside the factory '92-up braided stainless. It...
FuelLines91.JPG
7747 hits | 62.19 KB | Posted: 5/1/12

'86-91 Fuel Lines

Garter Spring Safety Clips w/tethers
9mm E7AZ9A317A (E7AZ9A317AA)
12.5mm E7AZ9A31...
FuelLineFittings.jpg
10364 hits | 39.56 KB | Posted: 1/20/06

Fuel Line Fittings
The large scissor tool works best on garter springs; the small scissor works best...
FuelLines92.JPG
7765 hits | 65.1 KB | Posted: 5/1/12

'92-96 Fuel Lines (gas)

[url=http://www.supermotors.net/registry/media/950180][img]http://www.super...
FuelPumpFitting.JPG
11504 hits | 74.28 KB | Posted: 11/6/09

Wash & dry the top of the pump plate before disconnecting the lines or loosening the lock ring. Bef...
FuelFittings.JPG
30080 hits | 34.94 KB | Posted: 3/20/07

Quick-Disconnect Fittings
IF THE IMAGE IS TOO SMALL, click it.

The fittings at the '92-up fuel filt...
FuelFilterWRONG.JPG
9935 hits | 35.73 KB | Posted: 8/27/10

This filter is for plastic hairpin fittings on older trucks - the correct filter for this truck has ...
FuelBailRpr.jpg
4851 hits | 104.56 KB | Posted: 9/10/14

Fuel Bail Repair

This stainless fuel quick-connect was used on Ford trucks from '92 to at least '97...
Hose.JPG
8517 hits | 99.17 KB | Posted: 7/12/03

Clean
Before opening the tank, buy a NEW O-ring and wash any dirt away from the pump plate.
J 1.JPG
7898 hits | 94.38 KB | Posted: 7/12/03

Lock Ring
Cleaning also makes it much easier to turn the ring.
FuelTankRing.jpg
1431 hits | 56.46 KB | Posted: 1/1/18

Use a non-sparking tool to turn the ring, like a brass drift & dead-blow hammer.

[url=https://www.s...
J 2.JPG
7586 hits | 75.24 KB | Posted: 7/12/03

Unlock Ring
A non-sparking drift is preferred, but with some water still on the tank, the chance of ...
J 3.JPG
9671 hits | 98.4 KB | Posted: 7/12/03

FDM Removal
Once the lock ring is removed, break the O-ring seal & lift the FDM from the tank. The...
Tank90R.JPG
3905 hits | 66.29 KB | Posted: 8/27/07

SOLD F150 Rear Tank ('90-91)

Actual size: 35x27x8" @ 31.5 lbs

I cleaned most of the goo off th...
GasTank94B.JPG
5121 hits | 70.17 KB | Posted: 5/16/09

SOLD Bronco Gas Tank

Large sender hole for '90-96 w/FDM, and some older. Suitable for upgrade fr...
Module 1.JPG
8049 hits | 110.09 KB | Posted: 7/12/03

Reservoir Removal
Remove the level sender upper mounting screw, press & hold the lock clip down, the...
Module 2.JPG
9267 hits | 80.96 KB | Posted: 7/12/03

'87-96 Bronco Level Sender engineering number
FOTF-9A299-AA
11/7/95-3
Fuel Tank Sending Unit
Servi...
FuelLevelSenders.JPG
6283 hits | 74.5 KB | Posted: 6/25/09

The level sender merely screws to the side of the FDM & its wire plugs onto the tank plate. Before ...
Module 3.JPG
8795 hits | 109.94 KB | Posted: 7/12/03

FDM Wiring

To temporarily or permanently convert a '90-up 2-tank truck to a single tank, read thi...
Module 4.JPG
7607 hits | 111.8 KB | Posted: 7/12/03

Pump Connection
When replacing the FDM, the pump inside it, or just the reservoir head, the original...
Skid Plate.JPG
8767 hits | 116.35 KB | Posted: 7/12/03

Skid Plate & Pads

If the pads are beyond re-use, I recommend camper shell mounting tape because it'...
TankSkidplate.jpg
42 hits | 105.38 KB | Posted: 2/18/24

Tank Skidplate Dents
IF THE IMAGE IS TOO SMALL, click it.

The skidplate isn't very strong, so de...
FuelInjectorsCutaway.jpg
11277 hits | 33.07 KB | Posted: 11/19/05

Fuel Injector Types
IF THE IMAGE IS TOO SMALL, click it.

TSB 98-9-9 Fuel Injector Testing Informati...
Fuel Injector Specs.jpg
8652 hits | 40.7 KB | Posted: 10/26/05

Fuel Injector PNs & Specs
IF THE IMAGE IS TOO SMALL, click it.

See also:
[url=https://www.supermoto...
InjectorGrounding.jpg
104 hits | 87.93 KB | Posted: 2/18/24

Stuck Injectors can be freed by simply grounding the EEC wire (NOT the red wire) while the key is in...
FPR.jpg
24254 hits | 41.58 KB | Posted: 1/22/06

The fuel pressure regulator (Motorcraft '93-95 Lightning CM4764; '88-95 5.8L [url=http://www.amazon...
TagFuelPumpWarng.jpg
297 hits | 59.29 KB | Posted: 9/1/22

Fuel Pump Warning Tag
IF THE IMAGE IS TOO SMALL, click it.

This was hung in new trucks to inform ow...
Inertia Switch 1.jpg
9700 hits | 39.51 KB | Posted: 2/17/05

Inertia Switch old style

[url=https://www.supermotors.net/registry/media/862997][img]https://www.su...
InertiaSwitches.jpg
12189 hits | 59.21 KB | Posted: 11/10/05

Inertia Switches

The old switch ('84~89) was installed on the firewall either just forward of the b...
InertiaSwitchesOpen.JPG
13992 hits | 47.71 KB | Posted: 11/12/05

Inertia Switches cracked open
IF THE IMAGE IS TOO SMALL, click it.

Typical locations for Bronco & F...
Inertia Switch 2.jpg
9700 hits | 22.35 KB | Posted: 2/17/05

Inertia Switch new style

[url=http://www.supermotors.net/registry/media/262703][img]http://www.supe...
Inertia92-97.JPG
11993 hits | 58.53 KB | Posted: 11/14/09

'92-96 Inertia Switch

Push in notch to reset. Remove the kick panel & pry the red button up throug...
IFS indicator.jpg
2303 hits | 51.92 KB | Posted: 9/11/16

92-93 Inertia Fuel Shutoff Switch Reset Indicator

[url=http://www.supermotors.net/vehicles/registry...
FuelCapacity92-5.jpg
9581 hits | 89.96 KB | Posted: 6/25/09

Fuel Tank Capacity '92 & '95
IF THE IMAGE IS TOO SMALL, click it.

For wheelbase, see this:
[url...
Additives.jpg
44 hits | 126.22 KB | Posted: 3/6/24

Fuel Additives

These are what I use when I think my gas trucks need some fuel system maintenance....

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