What years and models does this cab mount instruction sheet cover?

It is titled for 1980-1995 Ford Bronco, both 2WD and 4WD cab mounts.

What part numbers are shown in the cab mount diagrams?

M02368 and M02365 (rear), M02420 and M02365 (middle), and M02419 and M02421 with a supplied ø2.00" washer (front).

How do you remove the old body mount flange pieces?

Thread a bolt into the bottom of the flange piece flush with the lower flange to protect the nut threads, then seat a 10" long drift or punch on top of the nut and hammer to drive the bottom piece from the top piece.

What precautions apply when raising the body?

Only raise the body high enough to remove and replace the mounts, watch the fan shroud for clearance, use a long 2x4 or 4x4 for support, and never put a jack directly on body panels.

What should be done with alignment shims found during disassembly?

Note the quantity and position of any shims inserted for body alignment; they must be reused to ensure body alignment.

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1980-1995 Ford Bronco Cab/Body Mount Bushing Installation Instructions

1980-95 Ford Bronco II and 4WD body/cab mount replacement diagram with OEM flange part numbers

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Body mount bushing replacement for 80-95 Ford Bronco/Bronco II and 4WD cabs. Top/bottom OEM flange pieces M02368/M02420/M02419/M02421; note shim quantity/position for body alignment.

AI caption October 2005 · Photo 118 of 277

This is an aftermarket instruction sheet (Instruction Sheet P10309, Rev 00) for installing replacement cab/body mount bushings on 1980-1995 Ford Bronco 2WD and 4WD vehicles. It contains three labeled cross-section diagrams showing how the bushing components stack at the rear, middle, and front body mount positions, identifying the OEM top and bottom flange pieces, the frame, a supplied 2.00-inch diameter washer, and the aftermarket bushing part numbers M02368, M02420, M02419, M02365, and M02421. A fourth diagram illustrates the removal technique: threading a bolt flush into the bottom flange piece and using a 10-inch long drift and hammer to drive the bottom piece out of the top piece. Eight written steps guide the installer through spraying nuts with penetrating lubricant, noting and reusing any body-alignment shims, raising the body only as far as needed (watching fan shroud clearance and jacking against a 2x4/4x4, never body panels), protecting nut threads during extraction, grinding mushroomed metal off the bottom flange piece before reinstalling, replacing bushings on one side at a time with the opposite side loosened, and retorquing to factory specifications. This document is commonly associated with Energy Suspension-style polyurethane body mount kits.

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Frequently asked questions

What years and models does this cab mount instruction sheet cover?: It is titled for 1980-1995 Ford Bronco, both 2WD and 4WD cab mounts.
What part numbers are shown in the cab mount diagrams?: M02368 and M02365 (rear), M02420 and M02365 (middle), and M02419 and M02421 with a supplied ø2.00" washer (front).
How do you remove the old body mount flange pieces?: Thread a bolt into the bottom of the flange piece flush with the lower flange to protect the nut threads, then seat a 10" long drift or punch on top of the nut and hammer to drive the bottom piece from the top piece.
What precautions apply when raising the body?: Only raise the body high enough to remove and replace the mounts, watch the fan shroud for clearance, use a long 2x4 or 4x4 for support, and never put a jack directly on body panels.
What should be done with alignment shims found during disassembly?: Note the quantity and position of any shims inserted for body alignment; they must be reused to ensure body alignment.