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Bend-Tech PRO Roll Cage Side Tube Bend Specs - 1996 Ford Bronco, 2.00 DOM

Bend-Tech PRO software screenshot of a dimensioned tube-bend drawing with bend angle and rotation tables
Bend-Tech PRO software screenshot of a dimensioned tube-bend drawing with bend angle and rotation tablesOriginal file
Bend-Tech PRO software screenshot of a dimensioned tube-bend drawing with bend angle and rotation tables

Reference · 1992-1996 BroncoAll 81 blueprints

Bend-Tech PRO Roll Cage Side Tube Bend Specs - 1996 Ford Bronco, 2.00 DOM Ford Bronco Roll Cage Side View - Bend-Tech PRO Design Screenshot Ford Bronco Roll Cage Design - Bend-Tech PRO 3D Wireframe Blueprint (2010) Ford Bronco Roll Cage Design - Bend-Tech PRO 3D Wireframe Blueprint Brake Booster to Master Cylinder Adapter Plate Blueprint - Ford Bronco Swap Shop Foundation Slab Plan Blueprint - 60' x 52' Layout with Section Details S-2 Shop Foundation Plan Drawing - Grid C3-C21, S-2 Section Callouts & Dimensions 12" Single Ported Subwoofer Box Cut Sheet & Blueprint (HDS/HDC 12" Subs) 1994 Ford Bronco Custom Sub Box Top View Blueprint - Dimensions & Layout Subwoofer Box Front Baffle Blueprint: 25.25x14 in Panel, 11.25/12.88 in Cutouts Crankshaft Spacer/Balancer Shim Blueprint MC 98264A225 - Dimensions & Specs Ford Bronco SD Seat Adapter Passenger Side Brackets Blueprint - Dimensions 81blueprints1992-1996 Ford Bronco More reference Alpine Head Unit Wiring Diagram - Wire Colors, Speaker & Amp ConnectionsWiring diagram Flex-Hone Tool Instructions - RPM, Lubricant, Cross-Hatch Honing ProcedureService procedure Makita LS1030 10" Miter Saw Data Plate - Model & Specs NameplateSpec plate Ford Bronco Power Steering Hose Flow Diagram - Non-Hydroboost PS Pump RoutingSchematic Bronco Driver Magazine Cover - Super Stockers: Celebrating Factory FreshnessBrochure 1996 Ford Bronco 5.0L Emission & Vacuum Hose Routing Decal (F6AE-9C485, PAJ)Vacuum routing 1996 Ford Bronco/F-150 Distributor Exploded Parts Diagram & Installation 03-07A-6Exploded parts 1996 Ford Bronco Owner's Manual - Checking & Adding Engine CoolantManual page Ford Bronco/F-Series Fuse 18 (10A) - Speedometer, Air Bag, Shift ControlFuse chart Rod Bolt Stretch Monitoring Chart - 8-Rod V8 Connecting Rod Bolt Record SheetTorque spec

Bend-Tech CAD screenshot showing a dimensioned tube-bending drawing with bend angles, lengths, and rotation data.

Part of 1992-1996 Ford Bronco Blueprints

AI caption · Photo 3030 of 3174

This is a screenshot of the Bend-Tech PRO tube bending software showing two open documents (Document 2 and Document 3), each defining one side tube of a roll cage design, apparently mirrored left/right pieces for a 1996 Ford Bronco cage project. Both parts use 2.00 DOM tubing with a 2" 7RD bending die, a cut length of 87.83 inches, and a weight of 17.6 lbs. Each part has 4 bends with a 7.294 centerline radius (CLR). Document 3's bend schedule: bend 1 at location 6.18, rotation 0, angle 58; bend 2 at 22.88, rotation 66, angle 14; bend 3 at 38.30, rotation 347, angle 72; bend 4 at 76.12, rotation 72, angle 20. Document 2 mirrors these with rotations of 0, 294, 13, and 288 at the same locations and angles. The Custom 3D Part panels show Apex dimension entry with coordinates (to ceiling 6, to back 5.5, with left/right offsets of 1 mirrored between the two parts). A 3D render of the bent tube appears in each window. A fabricator can use these locations, rotations, and angles to duplicate the cage side tubes on a bender with matching tooling. Screenshot dated 1/24/2010.

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Frequently asked questions

What tubing material and size is used for this cage tube?
2.00 DOM tubing, bent with a 2" 7RD die (tooling), with a centerline radius (CLR) of 7.294.
What is the cut length and weight of each side tube?
Cut length is 87.83 and weight is 17.6 for each piece.
How many bends does each tube have and what are the bend locations?
Each tube has 4 bends at locations 6.18, 22.88, 38.30, and 76.12 with bend angles of 58, 14, 72, and 20 degrees respectively.
How do the two documents (tubes) differ?
They are mirror images: same locations, angles, and CLR, but different rotations. Document 3 uses rotations 0, 66, 347, 72 while Document 2 uses 0, 294, 13, 288. The Bend 1 dimension entries also mirror (left 1 vs right 1).
What software and date are shown?
Bend-Tech PRO, with the screenshot dated 1/24/2010 at 1:40 PM.

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