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Flex-Hone Tool Instructions - RPM, Lubricant, Cross-Hatch Honing Procedure

Flex-Hone product box with numbered honing usage instructions
Flex-Hone product box with numbered honing usage instructionsOriginal file
Flex-Hone product box with numbered honing usage instructions

Reference · 1992-1996 BroncoAll 143 service procedures

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Flex-Hone box showing numbered step-by-step honing instructions covering oil, RPM, stroke rate, and cleanup.

Part of 1992-1996 Ford Bronco Service Procedures

AI caption · Photo 2745 of 3174

This document is a photograph of the instruction panel printed on a Flex-Hone® tool box. It provides a seven-step usage procedure for the Flex-Hone cylinder honing tool. Key instructions include: using 10-30 weight oil or Flex-Hone Oil as a lubricant, except when honing hydraulic brake cylinders, in which case brake fluid should be used as the honing lubricant; keeping the tool rotating during both entry into and removal from the cylinder; operating within the recommended 500-800 RPM range while avoiding air tools and high-speed motors; using 60-120 strokes per minute depending on RPM, with final stroking accelerated to achieve a 45 degree cross-hatch angle; limiting honing time to approximately 20-45 seconds per cylinder; avoiding solvents for honing or cleaning; and cleaning cylinders after honing with warm or hot water and detergent using a brush, followed by oiling the cylinder. A reader learns the correct lubrication, speed, stroke rate, duration, and post-honing cleaning procedure for using this tool on engine or brake cylinders. The document is generic tool packaging and contains no vehicle-specific applicability, part numbers, or dates.

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Frequently asked questions

What RPM should a Flex-Hone tool be run at?
The recommended RPM range for the Flex-Hone Tool is 500-800 RPM. Do not use air tools or high speed motors.
What lubricant should be used with a Flex-Hone?
Use a 10-30 weight or Flex-Hone Oil, except when honing hydraulic brake cylinders, then use hydraulic brake fluid as the honing lubricant.
How long should you hone each cylinder with a Flex-Hone?
Honing time should be approximately 20-45 seconds per cylinder.
How do you get a 45 degree cross-hatch pattern with a Flex-Hone?
Use 60-120 strokes per minute depending on RPM; final stroking may be accelerated to develop a 45 degree cross-hatch angle.
How should cylinders be cleaned after honing?
Do not use solvents. Clean cylinders after honing with warm or hot water and detergent using a brush, and then oil the cylinder.

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