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DIY Coilover Diagram - Heim Joints, Sliding Tube & Coil Spring Design (Bronco)

Labeled component diagram of a coilover shock showing Heim joints, coil pockets, sliding tube and steel shaft.

AI caption · Photo 8 of 8

This document is a simple hand-drawn diagram illustrating a do-it-yourself coilover shock/spring assembly design, uploaded to a 1979 Ford Bronco gallery under the filename 'Coilovers.jpg'. The drawing shows a coil spring (depicted in blue) wrapped around a two-piece telescoping center structure. Callout labels identify seven components: heim joints at both the top and bottom mounting ends; 'Original Coil Pockets' (spring perches/plates) at the top and bottom of the coil; a 'Heavy Wall tube (1/8 inch)' forming the upper body of the assembly; a 'Sliding Tube & coil joint' at the middle where the upper tube meets the lower section (shown with a gray collar/bushing); and a 'High strength steel shaft' forming the lower half that slides within the tube. The diagram conveys the basic concept of converting a standard coil spring setup into a coilover-style unit by adding a sliding tube-and-shaft guide through the coil, retaining the original coil pockets and mounting via heim joints. No part numbers, dimensions (other than the 1/8-inch tube wall thickness), torque specifications, or vehicle-specific applicability information is provided. A reader can learn the general component layout and construction concept of this homemade coilover design.

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Frequently asked questions

What wall thickness is the tube used in this coilover design?
The diagram labels it a 'Heavy Wall tube (1/8 inch)', indicating a 1/8-inch wall thickness.
How is the coilover mounted at each end?
Heim joints are shown and labeled at both the top and bottom ends of the assembly.
What retains the coil spring at each end?
The diagram labels 'Original Coil Pockets' at both the top and bottom of the coil spring.
What connects the upper tube to the lower shaft?
A 'Sliding Tube & coil joint' is shown in the middle of the assembly, joining the heavy wall tube to the high strength steel shaft.
What material is the lower shaft?
It is labeled as a 'High strength steel shaft'.

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