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Hyundai 2.0L Timing Chain Tensioner Access Hole & Valve Clearance - EM-10

Service procedure for checking valve clearance and removing camshaft bearing caps with timing chain cautions.

AI caption · Photo 893 of 981

This is page EM-10 from a Hyundai/Kia Engine Mechanical System service manual section covering valve clearance inspection and adjustment. The page instructs the technician to check only the valves indicated for the No. 4 cylinder at TDC/compression and measure valve clearance, illustrated with a cylinder head diagram showing exhaust and intake valve locations. Step 4 details adjusting intake and exhaust valve clearance: setting the No. 1 cylinder to TDC/compression, marking the timing chain and camshaft timing sprockets, and removing the service hole bolt (A) of the timing chain cover — with a caution that this bolt must not be reused once assembled. The procedure continues with inserting special service tool SST (09240-2G000) into the timing chain cover service hole to release the tensioner ratchet, removing the front camshaft bearing cap, then removing the exhaust and intake camshaft bearing caps and camshafts. Cautions warn to hold the timing chain when disconnecting it from the camshaft sprocket, to tie down the chain so it doesn't move, and to avoid dropping anything inside the timing chain cover. Three illustration reference codes appear: SNFEM8080L, SNFEM8078D, SMGEM8006D, and SBKEM9124D. The reader learns the access-hole method for locking the chain tensioner during camshaft removal without removing the timing cover.

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Frequently asked questions

What special tool is used to release the timing chain tensioner ratchet through the timing cover?
SST (A) part number 09240-2G000 is inserted into the service hole of the timing chain cover to release the ratchet.
Can the timing chain cover service hole bolt be reused?
No. The caution states the bolt must not be reused once it has been assembled.
Which cylinder position is used when adjusting valve clearance?
Set the No.1 cylinder to TDC/compression before adjusting; valve checking as shown is done with the No. 4 cylinder at TDC/compression.
What precautions apply when disconnecting the timing chain from the camshaft sprocket?
Hold the timing chain when disconnecting it, tie it down so it doesn't move, and be careful not to drop anything inside the timing chain cover.
What is removed after releasing the tensioner ratchet?
Remove the front camshaft bearing cap (A), then the exhaust camshaft bearing cap and exhaust camshaft, followed by the intake camshaft bearing cap and intake camshaft.

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