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Fuel Injector Sizing Formula - HP x BSFC Calculation & lbs/hr to cc/min Convert

Reference formula chart calculating fuel injector flow rate in lbs/hr and cc/min from horsepower, BSFC and duty cycle.

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This document is a single-page reference showing the formula for calculating required fuel injector flow rate. The formula shown is: Horsepower multiplied by B.S.F.C (brake specific fuel consumption), divided by the number of RC injectors multiplied by .80 (duty cycle). A worked example is provided: 200 (horsepower) multiplied by .50 (B.S.F.C), divided by 3.2 (which represents the number of injectors times the .80 duty cycle), yielding 31.25 lbs./hr. per injector. The document also shows how to convert the result from pounds per hour to cubic centimeters per minute: 31.25 multiplied by 10.50 equals 328 cc/min. A reader can learn how to size fuel injectors for an EFI engine based on target horsepower, an assumed brake specific fuel consumption value, injector count, and an 80% duty cycle safety margin, and how to convert between the two common injector flow rating units (lbs./hr. and cc/min). The document contains no vehicle year, make, model, engine, or part number information; it is a generic calculation reference applicable to sizing injectors for any electronically fuel-injected engine.

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Frequently asked questions

What is the formula for sizing fuel injectors?
Injector flow (lbs./hr. per injector) = Horsepower X B.S.F.C, divided by the number of injectors X .80 (duty cycle).
What injector size is needed for 200 horsepower in the example?
The example shows 200 X .50 divided by 3.2 = 31.25 lbs./hr. per injector.
How do you convert injector flow from lbs./hr. to cc/min?
Multiply lbs./hr. by 10.50. In the example, 31.25 X 10.50 = 328 cc/min.
What duty cycle is used in the injector sizing formula?
The formula uses a .80 (80%) duty cycle multiplier on the number of injectors.

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