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1992-96 Ford F-150/F-250/F-350 2WD Front Sway Bar Diagram & Part Numbers

'92-96 2WD sway bar exploded parts breakdown with item numbers and parts list
'92-96 2WD sway bar exploded parts breakdown with item numbers and parts listOriginal file
'92-96 2WD sway bar exploded parts breakdown with item numbers and parts list

Reference · 1980-1986 BroncoAll 61 exploded parts diagrams

1992-96 Ford F-150/F-250/F-350 2WD Front Sway Bar Diagram & Part Numbers Ford 4.9L Intake Manifold Installation Diagram - Parts & Torque Specs (TSB 87-08-16) 1978-1996 Ford Bronco Tailgate Internals Diagram - Window Regulator & Parts 1994-96 Ford Bronco Tailgate Carpet Panel Diagram - Pushpins & Access Cover Dana 44 IFS TTB Front Axle Exploded Diagram - Ford Bronco & F-150 4x4 Parts 1994-1997 Ford F-Series/Bronco RKE, Anti-Theft & Amp Module Mounting Diagram Ford 8.8" Semi-Floating Rear Axle Exploded Diagram: Parts & Part Numbers Dana 50 IFS Front Axle Exploded Parts Diagram - Ford Part Numbers 61exploded parts diagrams1980-1986 Ford Bronco More reference 1996 Ford Bronco & F-Series Trailer Wiring Diagram - 7-Pin Connector PinoutWiring diagram Ford accessories catalog page with cellular mobile telephone and 40-channel CB emergency radioBrochure Ford door certification label dated 11/95 with GVWR 6300LB, P235/75R15XL tires and VIN 1FMEU15H4TLA76236Spec plate 1992 Ford E4OD Transmission Fault Code Diagnosis Chart - DTC List & SymptomsService procedure Smallblock V8 Coolant Flow Diagram - Ford Engine Cooling Path SchematicSchematic 1996 Ford Bronco/F-Series Starting System - Section 03-06 ContentsManual page Trim panel hole layout photos for positions A, B and C with tape measure readings from the body lineBlueprint Ford 1996 5.8L vehicle information decal with vacuum hose routing diagram and ASF-32P plugVacuum routing SAE and metric bolt torque specification chart by grade in lb-ft and N-mTorque spec '95 F150 fuse and relay chart with fuse panel layout, ATC and Maxi fuse amp tablesFuse chart

Front Anti-Sway Bar 2WD '92-96 (1" bar, 2.5" bushing)
AFAIK, all '80-86 & '92-96 Broncos use Energy 4.5106G front sway bar bushing set.

End link bolt N605704S439 or N605704S2

See also:
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Part of 1980-1986 Ford Bronco Exploded Parts Diagrams

Owner caption · Photo 6524 of 6546

This document is an exploded parts diagram showing the front sway bar (stabilizer bar) installation for 1992-1996 Ford 2WD (4x2) F-Series trucks, F-150, F-250, and F-350. Multiple labeled views (U, V, W, X, and Z) illustrate different mounting configurations based on model and GVW rating: View U covers F-250/350 (4x2) over 8500# GVW with all gas engines and 7.3L diesel with standard cooling; View W covers F-250/350 (4x2) over 8500# GVW with 7.3L diesel and Supercool; View X covers F-150 and F-250 under 8500 GVW; View V shows F-150 frame-mounted details; View Z shows the end link assembly for F150/250/350 (4x2). A 12-item parts table lists Ford part numbers and descriptions, including the stabilizer bar (5494), link assembly (3C140/1), bracket (5C495), insulator (5484), retainer (3B353), and associated hardware (bolts, nuts, washers). Torque specifications are given for the M12 x 1.75 nuts: 71-100 N·m (52-74 ft-lb). The diagram helps a reader identify sway bar components, mounting orientation relative to the front of the vehicle, correct hardware sizes, and fastener torque values for repair or replacement work.

This document covers 1992-1996, which may differ from this 1983 Ford Bronco.

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Frequently asked questions

What is the torque spec for the sway bar link nuts on a 1992-96 Ford F-Series 2WD?
The M12 x 1.75 nuts (items 5, N620469-S2, and 8, N620483-S2) are torqued to 71-100 N·m (52-74 ft-lb).
What is the Ford part number for the front stabilizer bar on 92-96 2WD F-Series trucks?
The front stabilizer bar is part number 5494 (item 1), and the sway bar end link assembly is 3C140/1 (item 2).
Which sway bar mounting view applies to an F-150 or F-250 under 8500 GVW?
View X applies to the F-150 and F-250 under 8500 GVW, using the insulator (5484), retainer (3B353), bolt/retainer N806789-S2, and nut N620482-S36.
What parts make up the sway bar frame mounting on these trucks?
The frame mount uses the insulator (5484), retainer (3B353), bracket (5C495) on some configurations, bolt and retainer N806789-S2 (M10-1.5 x 33.5 hex flange), and nut N620482-S36 (M12 x 1.75 hex flange).
What size are the sway bar end link bolt and washer?
Item 3 is a bolt M12-1.75 x 65 hex head (N605704-S2) and item 4 is a 13 x 34 x 2.5 flat hard washer (N801527-S2), secured by an M12 x 1.75 nut (N620469-S2).

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