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Custom Winch Bumper Sketch - 2x6 Rect Tubing, Gusset & Winch Center Section

Line-art assembly diagram of winch center section with gusset
Line-art assembly diagram of winch center section with gussetOriginal file
Line-art assembly diagram of winch center section with gusset

Reference · 1992-1996 BroncoAll 169 exploded parts diagrams

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Assembly drawing of a winch center section labeling the gusset and 2x6 rect tubing with dashed fit-up lines.

Part of 1992-1996 Ford Bronco Exploded Parts Diagrams

AI caption · Photo 750 of 1257

This document is a hand-drawn isometric fabrication sketch, apparently one page of a multi-page custom winch bumper design set uploaded to a 1993 Ford Bronco gallery. The drawing shows a section of 2x6 rectangular steel tubing forming the main crossmember of a bumper, with a boxed 'Winch Center Section' welded into the middle. A triangular 'Gusset' plate is shown reinforcing the joint where the taller winch center section transitions to the 2x6 rectangular tubing on the left side. An oblong slot (likely a fairlead or roller opening) is drawn in the face of the winch center section. Dashed lines on the right side indicate the hidden continuation of the tubing and a notched/stepped cut on the mating right-hand piece, suggesting how the sections interlock or are butt-welded together. The sketch contains only three text labels and no dimensions, part numbers, torque values, or year/model applicability. A reader can learn the general construction concept: build the center winch housing taller than the outer bumper tubes, gusset the transition joints, and join to 2x6 rectangular tubing wings.

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Frequently asked questions

What material is specified for the bumper tubing in this sketch?
The sketch labels the main bumper crossmember as 2x6 rectangular ("Rect") tubing.
What is the gusset used for in this design?
The gusset is a triangular plate shown reinforcing the joint where the taller winch center section meets the 2x6 rectangular tubing.
Does the drawing include dimensions or part numbers?
No. The sketch contains only three labels (2x6 Rect Tubing, Gusset, Winch Center Section) with no dimensions, part numbers, or torque specs.
What do the dashed lines on the right side of the drawing show?
They indicate the hidden continuation of the tubing behind/beyond the winch center section and how it meets the notched right-hand piece.

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