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1996 Ford Bronco Secondary Air Injection (Thermactor) System Parts Diagram

Engine vacuum hose routing diagram with numbered Ford part numbers for hoses and fittings
Engine vacuum hose routing diagram with numbered Ford part numbers for hoses and fittingsOriginal file
Engine vacuum hose routing diagram with numbered Ford part numbers for hoses and fittings

Reference · 1992-1996 BroncoAll 40 vacuum routing diagrams

1996 Ford Bronco A/C-Heater Vacuum Routing Diagram - HVAC Door Vacuum Motors 1996 Ford Bronco Secondary Air Injection (Thermactor) System Parts Diagram Ford 5.0L Secondary Air System Diagram - Air Pump, Silencer/Filter, Check Valves 5.0L Secondary Air System Diagram - AIR Pump, Bypass/Diverter Valve Locations 1996 Ford Bronco 5.0L EGR & Vacuum Component Diagram - Ford Part Callouts 1995 Ford Bronco 5.8L Emissions/VECI Label - Vacuum Hose Routing Diagram 1996 Ford Bronco 5.0L VECI Label - Vacuum Hose Routing Diagram & Spark Plug Gap 1995 Ford vacuum hose routing label 5088GBJD with color-coded lines to throttle body, EGR and FPRC 1995 Ford 5.8L OEM Emissions & Vacuum Hose Routing Diagram Decal (Bronco) 1995 Ford Bronco 5.8L Emissions & Vacuum Hose Routing Decal - VECI Label Ford vacuum hose routing diagram with carbon can, CANP, FPRC, EVR, SOL V and throttle body Ford '95 5.8L emissions label with vacuum hose routing, 10°BTDC timing and F5AE-9C485-LMJ 40vacuum routing diagrams1992-1996 Ford Bronco More reference Ford TSB 88-5-14 Oil Pressure Switch & Resistor Jumper Wiring DiagramWiring diagram 1996 Ford Bronco Tailgate Torsion Bar Mounts Diagram - Brackets & Torque SpecExploded parts Parasitic Battery Draw Test Procedure - Checking for Unwanted Draw (Wilson)Service procedure Ford Bronco/F-Series Axle Code Chart - Certification Label Rear Axle RatiosSpec plate 1996 Ford Bronco Owner's Manual - Checking & Adding Engine CoolantManual page 1996 Ford Bronco Secondary Air Injection (Thermactor) System Diagram - TAB/TADSchematic 1996 Ford Bronco/F-150 Frame Dimensions - Underbody Misalignment Check DiagramBlueprint 1992-96 Ford F150 F250 Bronco Dashboard Components Parts Diagram - LMC TruckBrochure 1996 Ford Bronco Power Distribution Box Diagram - Fuel Pump & PCM RelaysFuse chart Rod Bolt Stretch Monitoring Chart - 8-Rod V8 Connecting Rod Bolt Record SheetTorque spec

Vacuum hose routing diagram showing engine vacuum lines, connectors and Ford part numbers.

Part of 1992-1996 Ford Bronco Vacuum Routing Diagrams

AI caption · Photo 80 of 221

This is a scanned exploded-view parts illustration of the secondary air injection (Thermactor/air pump emission) system components and hose routing on a Ford V8 engine, filed by the uploader for a 1996 Ford Bronco. The drawing shows the belt-driven air pump (9A486/9A447 area) at the lower right, the air bypass/diverter valves (9B289, 9F491), check valves, air supply tubes and hoses routed across the intake manifold and exhaust manifolds, plus a canister/filter assembly (9H438 hose, 9H467 assembly). Numerous Ford base part number callouts are given, including 9A474, 68B90, 6A664, 9A466, 9K466, 9G459, 9A487, 5F235, 9H300, 9J433, 9F451, 95449, 9F287, and hardware such as clamp/screw part numbers 388497-S8, 390007-S, 38374-S, 386951-S, 383527-S, 45334, 34657-S, and 9G427. Footnote symbols indicate which small parts are also serviced within the 9H300 or 9H467 assemblies, or serviced only in 9H467. The sheet is marked "Page A, cont'd on Page B" and carries drawing number P-21187, indicating it is the first page of a two-page parts breakdown. Readers can use it to identify air injection system component locations, hose routing, and Ford base part numbers for ordering replacements.

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Frequently asked questions

What does this diagram show?
It is an exploded parts illustration of the air injection (air pump/Thermactor emission) system on a Ford V8 engine, showing the air pump, bypass/diverter valves, check valves, hoses, tubes, and mounting hardware with Ford base part number callouts.
What part numbers are identified for the air injection hardware?
Callouts include 9A474, 68B90, 6A664, 9A466, 9F491, 9K466, 9G459, 9A487, 5F235, 9H300, 9B289, 9J433, 9F451, 95449, 9F287, 9H438, 9H467, 9G427, 9A486 and 9A447, plus fasteners/clamps 388497-S8, 390007-S, 38374-S, 386951-S, 383527-S, 45334 and 34657-S.
What do the triangle, dot, and star symbols mean on the diagram?
Per the footnotes: ▲ parts are also serviced in the 9H300 assembly, ● parts are also serviced in the 9H467 assembly, and ★ parts are serviced only in 9H467.
Is this the complete diagram?
No. The sheet is labeled 'Page A: Cont'd on Page B,' so the parts breakdown continues on a second page.
What drawing number does this document carry?
The illustration is identified as P-21187.

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