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Ford 5.0L Secondary Air System Diagram - Air Pump, Silencer/Filter, Check Valves

5.0L secondary air injection routing diagram labeling the air pump, silencer/filter, dual air control solenoid and air bypass/diverter valve.

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This document is a labeled parts-location diagram for the secondary air injection (Thermactor/smog) system on a 5.0L Ford engine, titled "5.0L Secondary Air." It contains two engine illustrations. The left illustration shows the front/driver side of the engine and identifies the SILENCER/FILTER, the AIR PUMP RESONATOR (the tube assembly running across the engine), and the belt-driven AIR PUMP mounted low at the front of the engine. The right illustration shows the upper intake manifold area and identifies the DUAL AIR CONTROL SOLENOID VALVE (mounted near the intake), the COMBINATION AIR BYPASS/DIVERTER (AIR B/AIR D) VALVE with its hose routing, and the CHECK VALVES located in the air tubes leading toward the exhaust manifolds. A reader can learn where each secondary air component is physically located on the engine and how the pump, resonator tube, silencer/filter, control solenoid, bypass/diverter valve, and check valves relate to each other for identification, inspection, or replacement. The diagram carries no explicit year or model text beyond the 5.0L engine designation; it was uploaded to a 1996 Ford Bronco gallery and shows the associated air/vacuum hose routing at the combination valve.

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Frequently asked questions

Where is the air pump located on the Ford 5.0L secondary air system?
The diagram shows the AIR PUMP mounted low at the front of the engine, driven by the accessory belt, with the AIR PUMP RESONATOR tube connecting to it.
What is the silencer/filter in the 5.0L secondary air system?
The SILENCER/FILTER is shown at the end of the air pump resonator tube on the front/side of the engine; it connects to the resonator that feeds the air pump.
What valves control the secondary air on the 5.0L engine?
The diagram identifies a DUAL AIR CONTROL SOLENOID VALVE mounted near the upper intake and a COMBINATION AIR BYPASS/DIVERTER (AIR B/AIR D) VALVE that directs pump output.
Where are the check valves in the 5.0L secondary air injection system?
The CHECK VALVES are shown in the air tubes below the combination air bypass/diverter valve, in the lines running toward the exhaust side of the engine.

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