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1994 Ford EGR Vacuum Regulator (EVR) Solenoid 9J459 Description - Page 10A-7

Ford EGR Vacuum Regulator (EVR) solenoid 9J459 description and cutaway, 2.3L Ranger
Ford EGR Vacuum Regulator (EVR) solenoid 9J459 description and cutaway, 2.3L RangerOriginal file
Ford EGR Vacuum Regulator (EVR) solenoid 9J459 description and cutaway, 2.3L Ranger

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EGR system page describing the EVR solenoid (9J459): PCM duty-cycle controls vacuum to the EGR valve; cutaway shows thermistor, EGR-valve and source-vacuum ports on a 2.3L Ranger.

Part of 1992-1996 Ford Bronco Service Procedures

AI caption · Photo 33 of 409

This is page 10A-7 from the Ford 1994 Powertrain Control/Emissions Diagnosis manual (dated July 1993), covering Exhaust Gas Recirculation (EGR) Systems in a section titled "EGR System Descriptions." The page describes the EGR Vacuum Regulator (EVR) Solenoid, Ford base part number 9J459. The text explains that the EVR solenoid is an electromagnetic device controlling vacuum output to the EGR valve: current in the coil induces a magnetic field in the armature, pulling on a disk that closes the vent to atmosphere. The Powertrain Control Module (PCM) outputs a duty cycle to the EVR to regulate vacuum level to the EGR valve, as duty cycle increases, so does the vacuum signal. The vacuum source is manifold vacuum. On some applications a current-control thermistor compensates for extreme temperature operation; the EVR solenoid and thermistor are serviced as an assembly. Figure 10 shows two illustrations of EVR solenoids, one labeled with a thermistor (identified as the 2.3L Ranger variant), with port callouts "TO EGR VALVE" and "TO SOURCE VACUUM," plus an EVR schematic symbol and drawing reference A9359-D. A reader learns how the PCM electronically modulates EGR vacuum and how to identify the EVR component and its hose connections.

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Frequently asked questions

What does the EGR Vacuum Regulator (EVR) solenoid do?
The EVR solenoid is an electromagnetic device that controls vacuum output to the EGR valve. Current in the coil induces a magnetic field in the armature which pulls on a disk closing the vent to atmosphere, regulating vacuum to the EGR valve.
How does the PCM control the EVR solenoid?
The Powertrain Control Module (PCM) outputs a duty cycle to the EVR, which regulates the vacuum level to the EGR valve. As the duty cycle is increased, so is the vacuum signal to the EGR valve.
What is the vacuum source for the EVR solenoid?
The vacuum source is manifold vacuum.
What is the Ford part number for the EVR solenoid?
The EGR Vacuum Regulator (EVR) solenoid carries Ford base part number 9J459.
Can the thermistor on the EVR solenoid be replaced separately?
No. On applications using a current control thermistor to compensate for extreme temperature operation, the EVR solenoid and thermistor are serviced as an assembly.

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