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Ford 5.0L Thermactor Secondary Air System Diagram - Air Pump & Check Valves

Diagram of engine air injection system showing air pump, check valves, air bypass valve and hoses
Diagram of engine air injection system showing air pump, check valves, air bypass valve and hosesOriginal file
Diagram of engine air injection system showing air pump, check valves, air bypass valve and hoses

Reference · 1987-1991 BroncoAll 111 schematics

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Schematic of the engine air-injection plumbing with air pump, check valves, air bypass valve and hose routing, front view.

Part of 1987-1991 Ford Bronco Schematics

AI caption · Photo 1558 of 1787

This document is a two-part factory-style schematic of the Thermactor secondary air injection system on a Ford 5.0L V8 engine. The left illustration shows the components installed on the engine as viewed toward the front of the engine, with the air pump, air bypass valve, connecting hose, check valves, and valve assembly highlighted (shaded red in this scan) to show their mounted positions relative to the valve covers, distributor, and front accessory drive. The right illustration is an exploded hose-routing view showing the same components, the belt-driven air pump at the lower right, the air bypass valve connected to it, the hose runs to the valve assembly, and the two check valves in the air delivery tubes leading toward the exhaust, along with the fitting/clamp hardware between each section. Arrows in both views indicate the front of the engine for orientation. The drawing carries the Ford illustration reference number A7746-E. A reader can use this diagram to identify each secondary air component, verify correct hose routing and check valve placement, and confirm proper reassembly of the air pump-to-bypass-valve-to-check-valve plumbing. No torque values, part numbers (other than the figure code), or year/model applicability statements appear on the drawing itself.

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Frequently asked questions

What components are shown in this Ford 5.0L secondary air (Thermactor) diagram?
The diagram labels the air pump, air bypass valve, hose, check valves (two shown), and the valve assembly, in both an installed engine view and an exploded hose-routing view.
Where is the air bypass valve located in this diagram?
The air bypass valve is shown mounted low on the front of the engine, connected directly to the air pump, with a hose running up to the valve assembly and check valves.
How many check valves does this secondary air system use?
Two check valves are shown, the left view labels 'CHECK VALVES' pointing to two locations, and the right exploded view labels two separate 'CHECK VALVE' positions in the air tubes.
What is the Ford figure/illustration reference number on this diagram?
The drawing is marked A7746-E in the lower right corner.
Does the diagram show orientation for installing the components?
Yes, both views include 'FRONT OF ENGINE' arrows/labels so the hose routing and component positions can be oriented correctly on the engine.

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