What muffler fits a 1996 Ford Bronco with the 5.8L EFI engine?

The catalog lists muffler 22798 (slip-fit inlet bushing), used with bracket 35502. Alternatives are Tru-Fit 18156 (requires a 41962 bushing and one extra 35413 2¼" clamp) or universal SoundFX 17837 (modifications/additional parts required).

What catalytic converter is listed for the 1996 Bronco 5.8L?

Converter 16365, a Federal Emissions Ultra Converter. It is not legal for sale on vehicles licensed in California.

What tail pipe and intermediate pipes are specified?

Intermediate pipe 35336 (2¼" diameter), pipe 35414 (2½" diameter), and tail pipe 45377.

How is the muffler heat shield handled when replacing the muffler?

If the muffler has a removable shield, reuse the O.E. shield with a 35564 strap clamp. If not reusable, use shield 35567 with two 35564 strap clamps.

Are there any warnings on this page?

Yes: Do not use tail pipe spouts on campers, panel trucks, school bus models, or passenger-carrying vehicles. Also, if the exhaust is a welded assembly, replace all required parts.

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1996 Ford Bronco 5.8L EFI Exhaust System Diagram - Muffler & Pipe Part Numbers

Ford Bronco 1996 5.8L exhaust system parts catalog page with diagram and part numbers

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Exhaust system parts diagram for a 1996 Ford Bronco 5.8L showing converter, muffler and tailpipe with part numbers.

AI caption October 2013 · Photo 12 of 14

This is a scanned exhaust system parts catalog page (application code 931) for the 1996 Ford Bronco with the 8-cylinder 5.8L EFI engine. It shows a diagram of the complete exhaust system from the catalytic converter back, with part numbers for each component: converter 16365 (Federal Emissions; not legal for sale in California; Ultra Converter), intermediate pipe 35336 (2¼" diameter), muffler 22798 (slip-fit inlet bushing, used with bracket 35502), pipe 35414 (2½" diameter), and tail pipe 45377. A note explains heat shield installation: if the original muffler shield is removable, reuse it with a 35564 strap clamp; if not reusable, install shield 35567 with two 35564 strap clamps. Alternative muffler options are listed for 22798: Tru-Fit 18156 (which per footnote 606 requires a 41962 bushing and one extra 35413 2¼" clamp) and universal SoundFX 17837 (modifications/additional parts required). A hardware row illustrates the 35502 bracket, 35564 strap, and 35567 shield. Footnotes cover welded-assembly replacement, French/Spanish note references, and a warning not to use tail pipe spouts on campers, panel trucks, school buses, or passenger-carrying vehicles.

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Frequently asked questions

What muffler fits a 1996 Ford Bronco with the 5.8L EFI engine?: The catalog lists muffler 22798 (slip-fit inlet bushing), used with bracket 35502. Alternatives are Tru-Fit 18156 (requires a 41962 bushing and one extra 35413 2¼" clamp) or universal SoundFX 17837 (modifications/additional parts required).
What catalytic converter is listed for the 1996 Bronco 5.8L?: Converter 16365, a Federal Emissions Ultra Converter. It is not legal for sale on vehicles licensed in California.
What tail pipe and intermediate pipes are specified?: Intermediate pipe 35336 (2¼" diameter), pipe 35414 (2½" diameter), and tail pipe 45377.
How is the muffler heat shield handled when replacing the muffler?: If the muffler has a removable shield, reuse the O.E. shield with a 35564 strap clamp. If not reusable, use shield 35567 with two 35564 strap clamps.
Are there any warnings on this page?: Yes: Do not use tail pipe spouts on campers, panel trucks, school bus models, or passenger-carrying vehicles. Also, if the exhaust is a welded assembly, replace all required parts.