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1996 Ford Bronco 5.8L EFI Exhaust System Diagram - Muffler & Pipe Part Numbers

Ford Bronco 1996 5.8L exhaust system parts catalog page with diagram and part numbers
Ford Bronco 1996 5.8L exhaust system parts catalog page with diagram and part numbersOriginal file
Ford Bronco 1996 5.8L exhaust system parts catalog page with diagram and part numbers

Reference · 1992-1996 BroncoAll 169 exploded parts diagrams

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Exhaust system parts diagram for a 1996 Ford Bronco 5.8L showing converter, muffler and tailpipe with part numbers.

Part of 1992-1996 Ford Bronco Exploded Parts Diagrams

AI caption · Photo 12 of 14

This is a scanned exhaust system parts catalog page (application code 931) for the 1996 Ford Bronco with the 8-cylinder 5.8L EFI engine. It shows a diagram of the complete exhaust system from the catalytic converter back, with part numbers for each component: converter 16365 (Federal Emissions; not legal for sale in California; Ultra Converter), intermediate pipe 35336 (2¼" diameter), muffler 22798 (slip-fit inlet bushing, used with bracket 35502), pipe 35414 (2½" diameter), and tail pipe 45377. A note explains heat shield installation: if the original muffler shield is removable, reuse it with a 35564 strap clamp; if not reusable, install shield 35567 with two 35564 strap clamps. Alternative muffler options are listed for 22798: Tru-Fit 18156 (which per footnote 606 requires a 41962 bushing and one extra 35413 2¼" clamp) and universal SoundFX 17837 (modifications/additional parts required). A hardware row illustrates the 35502 bracket, 35564 strap, and 35567 shield. Footnotes cover welded-assembly replacement, French/Spanish note references, and a warning not to use tail pipe spouts on campers, panel trucks, school buses, or passenger-carrying vehicles.

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Frequently asked questions

What muffler fits a 1996 Ford Bronco with the 5.8L EFI engine?
The catalog lists muffler 22798 (slip-fit inlet bushing), used with bracket 35502. Alternatives are Tru-Fit 18156 (requires a 41962 bushing and one extra 35413 2¼" clamp) or universal SoundFX 17837 (modifications/additional parts required).
What catalytic converter is listed for the 1996 Bronco 5.8L?
Converter 16365, a Federal Emissions Ultra Converter. It is not legal for sale on vehicles licensed in California.
What tail pipe and intermediate pipes are specified?
Intermediate pipe 35336 (2¼" diameter), pipe 35414 (2½" diameter), and tail pipe 45377.
How is the muffler heat shield handled when replacing the muffler?
If the muffler has a removable shield, reuse the O.E. shield with a 35564 strap clamp. If not reusable, use shield 35567 with two 35564 strap clamps.
Are there any warnings on this page?
Yes: Do not use tail pipe spouts on campers, panel trucks, school bus models, or passenger-carrying vehicles. Also, if the exhaust is a welded assembly, replace all required parts.

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