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Ford Bronco Secondary Air Injection System Diagram - Smog Pump Parts & Layout

Secondary air injection system layout diagram with check valves, diverter and bypass valve part numbers
Secondary air injection system layout diagram with check valves, diverter and bypass valve part numbersOriginal file
Secondary air injection system layout diagram with check valves, diverter and bypass valve part numbers

Reference · 1992-1996 BroncoAll 169 exploded parts diagrams

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Secondary air injection (smog pump) system diagram (A20801-A) identifying check valves 9A487, diverter valve 9F491, bypass valve 9B289, pump 9A486, manifold 9430 and catalyst 5E212.

Part of 1992-1996 Ford Bronco Exploded Parts Diagrams

AI caption · Photo 109 of 561

This document is a Ford factory-style exploded parts diagram (figure reference A20801-A) of the Secondary Air Injection system, uploaded to the gallery of a 1995 Ford Bronco. The line drawing shows the routing of the air injection system on a V-configuration engine, with ten numbered callouts identifying components. Two legend tables list each item number with its Ford base part number and description: the downstream secondary air injection check valve (9A487), secondary air injection diverter valve (9F491) with its vacuum control connector, secondary air injection bypass valve (9B289) with its vacuum control connector and silencer ports, the secondary air injection pump (9A486), the upstream secondary air injection check valve (9A487), the exhaust manifolds (9430), and the three-way catalytic converters (5E212). From this document a reader can learn the names and Ford base part numbers of all major smog-pump/air-injection components, how the diverter and bypass valves connect between the air pump and the check valves, and where the air lines feed into the exhaust manifolds and catalytic converters. The document itself contains no year, model, or engine designation beyond the figure number.

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Frequently asked questions

What is the Ford part number for the secondary air injection pump (smog pump)?
The secondary air injection pump is item 6, Ford base part number 9A486.
What part number are the secondary air injection check valves?
Both the downstream check valve (item 1) and the upstream check valve (item 8) are part number 9A487.
What is the difference between the diverter valve and the bypass valve part numbers?
The secondary air injection diverter valve (item 2) is part number 9F491, and the secondary air injection bypass valve (item 4) is part number 9B289. Each has an integral vacuum control connector, and the silencer ports (item 7) are part of the 9B289 bypass valve.
What part numbers are shown for the exhaust manifold and catalytic converter?
The exhaust manifolds are item 9, part number 9430, and the three-way catalytic converters are item 10, part number 5E212.

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