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1988 Ford Bronco Clutch Pedal & Master Cylinder Pushrod Removal - Manual Page

Service manual page with clutch master cylinder removal steps and labeled figure
Service manual page with clutch master cylinder removal steps and labeled figureOriginal file
Service manual page with clutch master cylinder removal steps and labeled figure

Reference · 1987-1991 BroncoAll 95 service procedures

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Service manual page giving step-by-step clutch pedal and master cylinder removal with a labeled underdash figure.

Part of 1987-1991 Ford Bronco Service Procedures

AI caption · Photo 261 of 448

This is a photographed page from a Haynes-style automotive repair manual covering clutch pedal assembly removal and installation, most likely for a Ford truck/Bronco application. The visible numbered procedure steps explain how to disconnect the clutch linkage: on mechanical linkage systems, pulling the upper retaining pin and disconnecting the clutch rod from the pedal cross-shaft lever; on hydraulic systems, carefully prying the clutch master cylinder pushrod and retainer bushing from the pedal cross-shaft lever pin. Step 4 advises working under the dash and temporarily wiring the spring coil to prevent it from expanding beyond its normal installed length. Partially visible steps 6-9 in the right column describe removing locknuts, the cross-shaft lever, the starter interlock (clutch pedal assembly, Section 12), the clutch pedal, and pulling the pedal from the bushings. A labeled illustration (10.3) shows the clutch master cylinder pushrod connection at the pedal cross-shaft lever, with callouts for the cross-shaft lever, clutch master cylinder, brake vacuum booster, pin, bushing (highlighted), clutch master cylinder push rod, nut, and the hydraulic tube to the slave cylinder. Left-column text about removing the equalizer bar, bushings, and pivot points is cut off at the page edge.

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Frequently asked questions

How do you disconnect the clutch master cylinder pushrod on a hydraulic clutch system?
Per step 3, carefully pry the clutch master cylinder pushrod and retainer bushing from the pedal cross-shaft lever pin (see illustration 10.3).
How is the clutch rod disconnected on mechanical linkage systems?
Per step 2, pull the upper retaining pin and disconnect the clutch rod from the pedal cross-shaft lever (see Section 9).
What precaution is given for the spring coil when working under the dash?
Step 4 says to temporarily wire the spring coil to prevent it from expanding beyond its normal installed length.
What components are labeled in the illustration?
Cross-shaft lever, clutch master cylinder, brake vacuum booster, pin, bushing, clutch master cylinder push rod, nut, and the hydraulic tube to the slave cylinder.

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