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Ford Bronco Soft Top Install Pg 5: Tailgate Aluminum & Bows (Figures 5, 5A-5B, 6)

Tailgate aluminum and bow installation instructions with figures and item callouts
Tailgate aluminum and bow installation instructions with figures and item calloutsOriginal file
Tailgate aluminum and bow installation instructions with figures and item callouts

Reference · 1987-1991 BroncoAll 95 service procedures

Specialty Top Co. Bronco soft top instructions page 9, steps 6 to 9 for tailgate aluminum and bows Ford Bronco Soft Top Fabric Installation & Folding Instructions - Pg 8 334-310 Soft Top Install Figure 7 - Fabric Channel Edge & Bow Positions (Pg 7 334-310) Ford Bronco Soft Top Install Pg 5: Tailgate Aluminum & Bows (Figures 5, 5A-5B, 6) Ford Bronco Soft Top Cab Aluminum Rail Install - Figure 4, Screw Order (334-310) Soft top installation instructions page 2, steps 3-5 for front body aluminum, bow mount and cab aluminum Specialty Top Co. '80-91 Bronco convertible top instructions page 1, part #334-31X, with tools list Convertible soft top care instructions and Specialty Top Co. warranty information page Ford Canister Purge Regulator Valve (CANP 9C915) Test Procedure - Figure 11 Ford Idle Air Adjust Spacer Installation Instructions F2PE-9F939-AA (Sheet 1/3) Ford Racing Idle Setting Procedure & TPS Adjustment Instruction Sheet IS-1850-0156 Ford Motorsport F-Series Mass Air MAF Install Instructions Page 9 - Final Steps 95service procedures1987-1991 Ford Bronco More reference Ford Bronco Soft Top Kit Parts Identification - Hardware List (Pg 6 334-310)Exploded parts Ford 3G Alternator Wiring Diagram - Mega Fuse, Charge Lamp & Wire ColorsWiring diagram Ford 5.0 Fox Mustang Short Belt Routing Diagram - 84.5" & 70.5" vs StockSchematic Welder Input Data Plate - Serial JH229505, Stock 901782, 200/230/460V SpecsSpec plate Ford 5.0L/5.8L Air Throttle Body Assembly Diagram - Canister Purge Ports & TPSManual page Magnum Metropolitan Brochure - Ford Bronco/F-Series Suburban-Style ConversionBrochure Tubing Adapter Blueprint 2.00" OD x 1.375" ID x 3" - 1.125"-12 TPI RH ThreadBlueprint Ford Thermactor Combination Valve Diagram - Air Bypass/Control Ports LabeledVacuum routing 1990 Ford Bronco Fuse Panel Diagram: Fuse Positions, Amps & Circuits (11-2)Fuse chart Ford V8 Intake Manifold Bolt Tightening Sequence Diagram - Stud LocationsTorque spec

Step-by-step procedure for installing tailgate aluminum channels and bows with instructional text and figures.

Part of 1987-1991 Ford Bronco Service Procedures

AI caption · Photo 145 of 161

This is page 5 of a multi-page installation instruction set (document number 334-310) for a soft top kit, showing assembly of the tailgate aluminum rails and the top bows. Figure 5 illustrates joining the two tailgate aluminum rail pieces, stressing that the channels must be aligned and the aluminum assembled before installing nuts, bolts, and screws. Numbered hardware callouts identify Item 14 (nut), Item 7 (slotted screw), Item 6 (Phillips screw), and the two rail pieces (Items 21 and 22), with the Hook Channel and "J" Channel labeled. Figure 5A gives a side view of the tailgate aluminum showing how the weatherstrip (Item 17) installs over the channel, with the "J" Channel and Hook Channel identified. Figure 5B shows a rear view of the body aluminum: the tailgate aluminum installs over a carriage bolt and jam nut mounted in the rear of the body aluminum and is secured with a wingnut. Figure 6 covers the bows, showing bow tubes (Items 18, 19, 20) joined at a bracket assembly using bolts (Item 11), plates/brackets (Items 12 and 8), and nuts (Item 13). The page teaches a reader the assembly sequence and hardware placement for the tailgate rails, weatherstrip, and bow hinge hardware.

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Frequently asked questions

When should the nuts, bolts, and screws be installed on the tailgate aluminum?
The instructions say to put the tailgate aluminum pieces together first, making sure to align the channels, and only then install the nuts & bolts and screws.
How is the weatherstrip (Item 17) installed on the tailgate aluminum?
Figure 5A shows a side view of the tailgate aluminum with the "J" Channel and Hook Channel; the weatherstrip is installed over the channel as shown.
How does the tailgate aluminum attach to the body aluminum?
Per Figure 5B, the tailgate aluminum installs over a carriage bolt and jam nut installed in the rear of the body aluminum, and is then secured with a wingnut.
What hardware is shown in the bow assembly in Figure 6?
Figure 6 shows bow pieces (Items 18, 19, 20) assembled with bolts (Item 11), bracket/plate pieces (Items 12 and 8), and nuts (Item 13).
What document and page is this?
The page is marked "Pg 5 334-310", indicating page 5 of document 334-310.

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