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Ford Bronco Soft Top Install Pg 5 – Tailgate Aluminum & Bows (Figures 5, 5A-5B, 6)

Step-by-step procedure for installing tailgate aluminum channels and bows with instructional text and figures.

AI caption · Photo 146 of 167

This is page 5 of a multi-page installation instruction set (document number 334-310) for a soft top kit, showing assembly of the tailgate aluminum rails and the top bows. Figure 5 illustrates joining the two tailgate aluminum rail pieces, stressing that the channels must be aligned and the aluminum assembled before installing nuts, bolts, and screws. Numbered hardware callouts identify Item 14 (nut), Item 7 (slotted screw), Item 6 (Phillips screw), and the two rail pieces (Items 21 and 22), with the Hook Channel and "J" Channel labeled. Figure 5A gives a side view of the tailgate aluminum showing how the weatherstrip (Item 17) installs over the channel, with the "J" Channel and Hook Channel identified. Figure 5B shows a rear view of the body aluminum: the tailgate aluminum installs over a carriage bolt and jam nut mounted in the rear of the body aluminum and is secured with a wingnut. Figure 6 covers the bows, showing bow tubes (Items 18, 19, 20) joined at a bracket assembly using bolts (Item 11), plates/brackets (Items 12 and 8), and nuts (Item 13). The page teaches a reader the assembly sequence and hardware placement for the tailgate rails, weatherstrip, and bow hinge hardware.

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Frequently asked questions

When should the nuts, bolts, and screws be installed on the tailgate aluminum?
The instructions say to put the tailgate aluminum pieces together first, making sure to align the channels, and only then install the nuts & bolts and screws.
How is the weatherstrip (Item 17) installed on the tailgate aluminum?
Figure 5A shows a side view of the tailgate aluminum with the "J" Channel and Hook Channel; the weatherstrip is installed over the channel as shown.
How does the tailgate aluminum attach to the body aluminum?
Per Figure 5B, the tailgate aluminum installs over a carriage bolt and jam nut installed in the rear of the body aluminum, and is then secured with a wingnut.
What hardware is shown in the bow assembly in Figure 6?
Figure 6 shows bow pieces (Items 18, 19, 20) assembled with bolts (Item 11), bracket/plate pieces (Items 12 and 8), and nuts (Item 13).
What document and page is this?
The page is marked "Pg 5 334-310", indicating page 5 of document 334-310.

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