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York Onboard Air Compressor Diagram - 2.5 Gallon Tank, Relay & Pressure Switch

Onboard air system plumbing schematic with 2.5 gallon tank and relay
Onboard air system plumbing schematic with 2.5 gallon tank and relayOriginal file
Onboard air system plumbing schematic with 2.5 gallon tank and relay

Reference · 1992-1996 BroncoAll 95 schematics

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Onboard air system schematic showing compressor, 2.5 gallon tank, regulator, pressure switch, relay and battery.

Part of 1992-1996 Ford Bronco Schematics

AI caption · Photo 632 of 1094

This is a color schematic titled "The Ranger Station" showing how to plumb and wire an onboard air (OBA) compressor system in a vehicle. The diagram depicts an engine-driven compressor feeding air through a one-way check valve into a 2.5 gallon air tank. The tank is fitted with a regulator with a 0-160 PSI pressure gauge, a 50-200 PSI safety valve, and lines running to two quick-connect fittings (front and rear). On the electrical side, a 0-160 PSI pressure switch mounted off the tank works with a toggle switch to control a 12-volt relay (with terminals labeled L, S, B). The relay switches power from the battery to the compressor clutch, with a green control wire running to the compressor and circuit protection routed through the vehicle's fuse panel. Air lines are shown in red/brown and yellow, and wiring in orange, red, black, and green. A reader can learn the overall layout of components, the order of plumbing (compressor → check valve → tank → regulator/quick connects), the pressure ratings of the switch, gauge, and safety valve, and how the pressure switch, toggle switch, relay, battery, and fuse panel interconnect to automate the compressor.

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Frequently asked questions

What size air tank is shown in this onboard air diagram?
A 2.5 gallon air tank.
What pressure switch is used to control the compressor?
A 0-160 PSI pressure switch, wired through a toggle switch to a 12-volt relay.
What safety valve rating does the diagram call for?
A 50-200 PSI safety valve mounted on the air tank.
How is air prevented from flowing back to the compressor?
A one-way check valve is installed in the line between the compressor and the air tank.
How is the compressor's electrical circuit protected and powered?
Power comes from the battery through a 12-volt relay (terminals L, S, B), with a circuit routed through the vehicle's fuse panel; the relay is triggered by the pressure switch and a toggle switch.

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