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Ford Bronco Heater Core & Plenum Assembly Diagram - Core, Cover, Tubes

Exploded assembly drawing of the heater core, plenum assembly, core cover, and heater core tubes.

AI caption · Photo 101 of 561

This document is a black-and-white exploded/cutaway line drawing of a heater plenum assembly, uploaded to a 1995 Ford Bronco gallery. It illustrates the heater core installation within the HVAC plenum box. Five components are labeled with callout arrows: the plenum assembly (the main housing on the left, shown with attached vacuum lines, actuators, and wiring), the heater core cover (shown lifted/opened upward to expose the core), the heater core assembly (the finned rectangular core shown partially removed from its cavity), the heater core tubes (the two inlet/outlet tubes exiting the side of the core), and the heater core tube to cowl spacer (a block-shaped spacer piece at the lower right where the tubes pass through the cowl). The drawing gives a reader a clear visual reference for how the heater core seats inside the plenum, how the cover is oriented over it, and where the tube-to-cowl spacer fits — useful when replacing a leaking heater core or reassembling the plenum. The document contains no part numbers, torque specifications, model years, or written procedures; it is purely an identification/orientation illustration.

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Frequently asked questions

What components are labeled in this heater diagram?
The diagram labels the plenum assembly, heater core cover, heater core assembly, heater core tubes, and the heater core tube to cowl spacer.
Where is the heater core located according to this diagram?
The heater core assembly sits inside the plenum assembly, beneath the heater core cover, which is shown lifted open to expose the core.
What is the part shown at the lower right of the drawing?
It is the heater core tube to cowl spacer, positioned where the heater core tubes pass toward the cowl.
Does this document include torque specs or part numbers?
No. It is an exploded illustration with component labels only; no part numbers, torque values, or written instructions are shown.

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