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Chevy vs Ford Front Spindle Comparison Diagram - Dimensions & Differences

Dimensioned comparison drawing of Chevy versus Ford ball-joint stud profiles
Dimensioned comparison drawing of Chevy versus Ford ball-joint stud profilesOriginal file
Dimensioned comparison drawing of Chevy versus Ford ball-joint stud profiles

Reference · 1992-1996 BroncoAll 81 blueprints

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Dimensioned comparison drawing of Chevy and Ford spindle/ball-joint studs noting which measurements are the same and different.

Part of 1992-1996 Ford Bronco Blueprints

AI caption · Photo 783 of 1175

This document is a dimensional comparison blueprint of two front axle spindles, one labeled CHEVY and one labeled FORD, drawn side by side in profile. The Chevy spindle has an overall length noted as 6 1/2 while the Ford spindle is noted as 6 1/4. The Chevy spindle carries specific decimal dimension callouts for its stepped diameters: 1.625, 1.72, and 1.785 for the upper machined sections, 2.5 for the larger step near the base, and 3.37 across the mounting flange area. A base step dimension of 1 3/16 is shown on the Chevy side, versus 15/16 on the Ford side. Leader lines with the label SAME indicate that the upper stepped bearing sections of both spindles are identical, and a second SAME label indicates the mounting flange/base sections are also identical between the two. A DIFFERENT label points to the intermediate step (the 2.5 area and the 1 3/16 vs 15/16 heights), showing where the two spindles diverge. A reader can learn which spindle sections interchange between Chevy and Ford units and which dimensions differ, useful for hybrid axle or spindle swap projects.

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Frequently asked questions

What is the overall length difference between the Chevy and Ford spindles?
The Chevy spindle is labeled 6 1/2 and the Ford spindle is labeled 6 1/4, making the Chevy spindle 1/4 inch longer.
Which parts of the Chevy and Ford spindles are the same?
The diagram marks the upper stepped sections (with Chevy dimensions 1.625, 1.72, and 1.785) as SAME on both spindles, and the mounting flange/base area (3.37 on the Chevy) is also labeled SAME.
Where do the Chevy and Ford spindles differ?
The DIFFERENT label points to the intermediate step section: the Chevy shows a 2.5 dimension with a 1 3/16 step height, while the Ford side shows 15/16 at the corresponding step.
What are the stepped diameter dimensions shown on the Chevy spindle?
From top to bottom: 1.625, 1.72, 1.785, then 2.5, with 3.37 at the flange area.
What is the base step dimension on the Ford spindle?
The Ford side shows 15/16, compared to 1 3/16 on the Chevy side.

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