B1 .JPG 1927 hits | 87.28 KB | Posted: 7/13/03 Rotor Scored by excessive wear on pad
B11.JPG 1654 hits | 105.58 KB | Posted: 7/13/03 Rotor Scored severely by pad lining missing.
Brake Rotor Wear.JPG 1473 hits | 88.12 KB | Posted: 1/13/06 This rotor was allowed to wear completely through the inner surface, exposing the vent fins.
BrakePadsFloating.jpg 1522 hits | 45.43 KB | Posted: 1/13/06 Floating Caliper Pad Removal for '95-up
B3.JPG 2614 hits | 85.1 KB | Posted: 7/13/03 Remove lock body retaining ring on 5-screw auto lock.
AutoLock5Parts.jpg 1352 hits | 29.46 KB | Posted: 1/31/07 These are the parts of an '80-94 5-screw Automatic Hub Lock, in the order of removal.
B35.JPG 2434 hits | 71.35 KB | Posted: 7/13/03 5-screw Lock Disassembled
This is NOT necessary for removal or replacement.
AutoLock5Screw.jpg 2712 hits | 41.35 KB | Posted: 1/14/05 5-Screw Auto Hub Lock
These use a single thick splined shim between the C-clip & the spindle to hol...
AutoHubLocksOp.jpg 1654 hits | 62.14 KB | Posted: 1/1/07 Early 5-screw auto hub lock operation.
The 2 items at the far L are one complete hub lock assembly piled together. T...
B37.jpg 2576 hits | 85.83 KB | Posted: 7/13/03 Wheel bearing adjusting nut for 3-screw auto hub locks only.
HubLockManual95up.jpg 2230 hits | 73.14 KB | Posted: 1/2/06 Manual Hub Locks
These use 3 washers (15,16,17) between the C-clip & the spindle to hold the axle s...
HubLocksNew.JPG 876 hits | 53.12 KB | Posted: 9/18/07 You don't have to spend $130/pr on Warn Premium hub locks to get a lifetime warranty. And the Warns...
B4.JPG 3946 hits | 78.47 KB | Posted: 7/13/03 '80-96 rotor replacement requires removing the hub assembly & driving out the lug studs. On '93-96 ...
B49.JPG 2317 hits | 85.1 KB | Posted: 7/13/03 Rotor Installation
Drive lug studs in, press tone ring onto hub, pack & install inner wheel bearing...
B5.JPG 2369 hits | 83.15 KB | Posted: 7/13/03 Front ABS Sensors on '93-96 Broncos only. Clean metal filings. Retainer bolt inside steering knuck...
B44.jpg 2489 hits | 92.05 KB | Posted: 7/13/03 Wheel Bearings Dry
Packing the hub with grease will prevent this, even when fording deep water.
B55.jpg 2186 hits | 66.85 KB | Posted: 7/13/03 2-piece Inner Wheel Seal used on '95?-96 1/2-ton 4WDs. It was NOT used on '93s, and can't be used w...
B58.jpg 3021 hits | 90.18 KB | Posted: 7/13/03 Pack bearings, then fill void between bearings with Castrol Pyroplex Blue grease; not cheap grease a...
BrakeKeysBolts.JPG 1548 hits | 32.69 KB | Posted: 1/8/05 '83 Dana44IFS Brake caliper keys, slide springs, & bolts. Used from the late 70s until '85 on 2 & 4...
B60.JPG 2150 hits | 97.01 KB | Posted: 7/13/03 Torque lug nuts to 100 lb-ft, then retorque after 100 miles to fully seat lug studs.
Lathe 01.JPG 1340 hits | 50.62 KB | Posted: 9/1/05 On-car brake lathe being set up. The adapter is installed & the cutter base is positioned on its ar...
Lathe 02.JPG 1033 hits | 49.44 KB | Posted: 9/1/05 On-car brake lathe. The motor is turned on, the automatic calibration process finishes, & the cutte...
Lathe 03.JPG 970 hits | 50.26 KB | Posted: 9/1/05 On-car brake lathe. When the small knob on the radial control is pushed in, it is automatically dri...
Lathe 04.JPG 1025 hits | 51.76 KB | Posted: 9/1/05 On-car brake lathe. The first cut was not deep enough to resurface this badly worn rotor, so it is ...
Lathe 12.JPG 901 hits | 86.78 KB | Posted: 9/1/05 On-car brake lathe. Same as 02, but without flash.
Lathe 13.JPG 981 hits | 52.2 KB | Posted: 9/1/05 On-car brake lathe. Same as 03, but without flash.
Lathe 14.JPG 1143 hits | 86.66 KB | Posted: 9/1/05 On-car brake lathe. Same as 04, but without flash.
Crossdrilled&Slotted.jpg 1015 hits | 8.08 KB | Posted: 1/13/06 Cross-drilling is only for looks. On race cars, it reduces weight, but on trucks, it only makes the...
The basic components of the rear parking brake are shown. A cable from the f...
Brake Limiter.JPG 957 hits | 58.98 KB | Posted: 1/13/06 Tension Limiter for early parking brake systems (pre-'92)
Cablecut.JPG 999 hits | 76.35 KB | Posted: 1/13/06 This e-brake cable was allowed to go slack inside the drum, probably due to a stuck autoadjuster and...
1 Control Assembly 2780
2 2 Nut M8 x 1.25 Hex Flange 17-23 N-m (13-17 Ft-L...
ParkingBrakeSD.jpg 660 hits | 62.67 KB | Posted: 1/21/06 SD Park Brake
The parking brake is mounted to the transmission extension housing and incorporates a...
Hydro-BoostRest.jpg 433 hits | 56.96 KB | Posted: 1/13/06 Hydro-Boost at Rest
With the Hydro-Boost at rest (engine on, brakes released) oil flows from the in...
Hydro-BoostGen.jpg 470 hits | 59.96 KB | Posted: 1/13/06 Hydro-Boost Generating Pressure
During normal power operation, the brake pedal is applied as shown ...
Hydro-BoostReserve.jpg 442 hits | 38.43 KB | Posted: 1/13/06 Hydro-Boost Reserve
The reserve braking system consists of a charging valve, an accumulator valve a...
Hydro-BoostManual.jpg 430 hits | 50.86 KB | Posted: 1/13/06 Hydro-Boost Manual
When reserve power is depleted (manual operation) pressure on the brake pedal wi...
Brakes & Hubs
