SuperMotors SuperMotors SUPERMOTORS Search: try “orange Bronco on 35s”
Home/ Registry/ Ford/ Bronco/ 1987-1991/ 1989 Ford Bronco/ Photo supermotors.net/registry/media/615165

Multi-Pass Fillet Weld Sketch - 3-Pass Bead Sizes & Sequence Diagram

Hand-drawn welding sketch describing three weld passes to build up part height
Hand-drawn welding sketch describing three weld passes to build up part heightOriginal file
Hand-drawn welding sketch describing three weld passes to build up part height

Reference · 1987-1991 BroncoAll 95 service procedures

Yukon Gear & Axle new gear break-in instructions with maximum recommended tire size chart How to Bleed Drum Brakes - Wheel Cylinder Bleeding Sequence & Procedure (Manual) Ford Bronco RABS Valve & Speed Sensor Removal - Rear ABS Service Procedure Multi-Pass Fillet Weld Sketch - 3-Pass Bead Sizes & Sequence Diagram Ford Bronco U-Joint Forces Diagram - Rotation, Compression & Tearing Force Ford Canister Purge Regulator Valve (CANP 9C915) Test Procedure - Figure 11 Ford Idle Air Adjust Spacer Installation Instructions F2PE-9F939-AA (Sheet 1/3) Ford Racing Idle Setting Procedure & TPS Adjustment Instruction Sheet IS-1850-0156 Ford Motorsport F-Series Mass Air MAF Install Instructions Page 9 - Final Steps Ford Motorsport F-Series Mass Air Conversion Instructions - Page 8 of 9 (M-9000-T51) Ford Motorsport F-Series Mass Air Install Instructions Page 7 - EEC-IV Swap Ford Motorsport F-Series Mass Air Install Page 6 - EEC-IV Removal 1987-1992 95service procedures1987-1991 Ford Bronco More reference York Compressor Onboard Air Wiring Diagram - Relay, Pressure Switch & 10A FuseWiring diagram Ford 5.0L & 5.8L Serpentine Drive Belt Routing Diagram Decal - Bronco/F-SeriesSchematic Hand-Drawn Sheet Metal Bend Layout Sketch - 8ft Panel Profile, 1989 Ford BroncoBlueprint Welder Input Data Plate - Serial JH229505, Stock 901782, 200/230/460V SpecsSpec plate Ford 5.0L V8 PCV Valve & Hose Routing Diagram - 9A474, 6B890, 6A664Exploded parts Ford 5.0L/5.8L Air Throttle Body Assembly Diagram - Canister Purge Ports & TPSManual page Magnum Metropolitan Brochure - Ford Bronco/F-Series Suburban-Style ConversionBrochure Ford Thermactor Combination Valve Diagram - Air Bypass/Control Ports LabeledVacuum routing 1990 Ford Bronco Fuse Panel Diagram: Fuse Positions, Amps & Circuits (11-2)Fuse chart Ford V8 Intake Manifold Bolt Tightening Sequence Diagram - Stud LocationsTorque spec

Freehand sketch describing a three-pass welding procedure to build up a part to a target height and width.

Part of 1987-1991 Ford Bronco Service Procedures

AI caption · Photo 574 of 1122

This document is a hand-drawn, handwritten sketch illustrating a multi-pass fillet weld procedure for joining a vertical plate to a horizontal plate at a T-joint. The drawing shows two rectangular pieces of material meeting at roughly a right angle, with the weld built up in three passes at the joint. Annotations with arrows explain the sequence and target dimensions: the 1st pass is laid at the root of the joint and should be about 3/16 inch high and 1/4 inch wide; the 2nd pass concentrates on horizontal coverage across the base plate so the weld ends up 3/8 inch wide; and the 3rd pass builds vertical height to achieve a total weld height of 3/4 inch. Small directional arrows clarify which dimensions are height versus width. A reader can learn a basic three-pass stacking strategy for a large fillet weld, root pass first, then a horizontal spreading pass, then a vertical height pass, along with approximate bead size targets for each pass. The sketch contains no vehicle-specific information, part numbers, dates, or torque values; it appears to be a personal shop note likely related to fabrication or repair work documented in the uploader's vehicle gallery.

Is this accurate? Sign in to help verify it.

Frequently asked questions

How many weld passes does this fillet weld procedure use?
Three passes: a 1st root pass, a 2nd pass for horizontal coverage, and a 3rd pass to build height.
How big should the first weld pass be?
The 1st pass should be about 3/16 inch high and 1/4 inch wide.
What is the purpose of the second pass?
The 2nd pass concentrates on horizontal coverage so the weld ends up 3/8 inch wide.
What is the third pass for and what final height does it achieve?
The 3rd pass builds the weld to get a final height of 3/4 inch.
What kind of joint is shown in the sketch?
A T-style joint with a vertical plate sitting on a horizontal plate, welded with a multi-pass fillet weld at the corner.

Comments

No comments yet.

More 1987-1991 Broncos