14516 hits | 61.24 KB | Posted: 12/4/08
Tailgate Motor Wiring '92-95 (other years similar)
IF THE IMAGE IS TOO SMALL, click it.
4645 hits | 53.83 KB | Posted: 12/2/09
'94-96 Tailgate w/o Carpet
Unused carpet holes plugged with pushpins, indicating all '94-96 tailg...
4569 hits | 49.66 KB | Posted: 10/17/10
'94-96 Bronco Tailgate Carpet
These t/g carpet pushpins have coarser fins than those for the camper...
1459 hits | 104.15 KB | Posted: 3/23/11
SOLD Mocha Tailgate Carpet
3770 hits | 64.97 KB | Posted: 7/24/07
SOLD Bronco Tailgate Carpet
'94 Royal Blue fits '78-96 tailgates. Some mounting pushpins include...
4496 hits | 58.94 KB | Posted: 4/7/06
SOLD Tailgate Carpet NEEDS CLEANING
Ships as 5 lbs 62x21x3". I could roll it to try to reduce th...
3231 hits | 74.58 KB | Posted: 8/14/11
When the glass can be moved by hand, it usually means the motor's drive bushings have degraded to po...
9928 hits | 87.28 KB | Posted: 11/28/04
If the motor spins but won't move the glass, just push it down all the way, and you can open the tai...
10186 hits | 116.55 KB | Posted: 7/7/03
If you only need to change the weatherbelts, or if the glass needs to come out, remove the screw fro...
971 hits | 106.35 KB | Posted: 6/29/14
These aftermarket belts fit perfectly, and my original end seals are still in useable condition.
9479 hits | 96.51 KB | Posted: 7/7/03
AFTER removing the screw at each end, use a screwdriver to gently pry the OUTER weatherbelt up just ...
3981 hits | 44.77 KB | Posted: 9/24/07
SOLD Tailgate Outer Weatherbelts (D8TZ9841610A)
These are the belts that wipe the outside of the re...
961 hits | 129.42 KB | Posted: 6/29/14
These aftermarket weatherbelts are shipped as a pair (as they should be) and are virtually identical...
948 hits | 128.14 KB | Posted: 6/29/14
I apply dry (Teflon) lube to the flocked surfaces that touch the glass, and silicone spray to the ot...
987 hits | 98 KB | Posted: 6/29/14
Perfect matches. The outer belt (D8TZ9841610A) is longer than the inner (F6TZ9842072AA).
7782 hits | 31.64 KB | Posted: 11/28/04
This outer weatherbelt has begun to dry rot, and is already leaking water into the unpainted interio...
8484 hits | 81.05 KB | Posted: 11/28/04
The wetness on the moisture barrier shows that the weatherbelts are dry-rotted & should be replaced ...
1060 hits | 125.87 KB | Posted: 6/29/14
One of several signs that the t/g weatherbelts are ruined is rain coming out of the access panel and...
1063 hits | 127.53 KB | Posted: 6/29/14
The factory drip shield is just painted paper with duct tape along the bottom (which has never made ...
985 hits | 120.86 KB | Posted: 6/29/14
This is a factory water shedder. It's taped along the bottom (the t/g is upside-down), and has a ta...
1039 hits | 118.75 KB | Posted: 6/29/14
The inner face of the water shedder is painted black so it doesn't absorb water QUITE as fast as if ...
10321 hits | 118.84 KB | Posted: 7/7/03
This can be done with the tailgate open or closed. After removing the inside access panel, remove t...
1084 hits | 118.99 KB | Posted: 6/29/14
This scrap of common plastic drop sheet should last much longer than the factory paper water shedder...
1167 hits | 116.83 KB | Posted: 6/29/14
Being very careful not to wrinkle the plastic, I applied a few strips of Gorilla tape along the top ...
1076 hits | 96.4 KB | Posted: 6/29/14
This was the REALLY tricky part: lifting the tape and sticking it to the t/g inner reinforcement bar...
1077 hits | 121.48 KB | Posted: 6/29/14
After the tape is secure along the top, the plastic sheet is unfolded and tucked so it SHOULD stay b...
9420 hits | 72.74 KB | Posted: 11/28/04
If the motor runs but doesn't move the glass, push the glass up for access. The glass is strong eno...
11429 hits | 106.83 KB | Posted: 7/14/03
The L latch must be fully closed to defeat the safety interlock switch so the motor will run, so if ...
9697 hits | 44.04 KB | Posted: 11/28/04
This is the optimum location for the glass since you have access to all the fasteners to remove the ...
7871 hits | 35.22 KB | Posted: 11/28/04
The nuts for the glass track are under this fixed support, but the bolts for the regulator will be a...
3502 hits | 84.33 KB | Posted: 8/14/11
The R nuts are covered by the structure, so a ratcheting boxend is the easiest tool to get at them. ...
4386 hits | 61.03 KB | Posted: 7/24/07
SOLD '80-96 Bronco Tailgate Glass
Defrost grid is damaged in at least 8 places, so this can be co...
3649 hits | 112.13 KB | Posted: 8/14/11
Most people are paranoid about the glass breaking if it's fully extended with the t/g down, but I do...
8832 hits | 82.01 KB | Posted: 7/7/03
The 3 black bolts hold the center latch mechanism (remote control) and are used to align it so the l...
11422 hits | 44.59 KB | Posted: 11/28/04
If the glass is clear of the shell, but you can't open the t/g, remove the inside access panel & pul...
7672 hits | 46.65 KB | Posted: 11/28/04
Mark the bolt locations for reference, even if you plan to move the center mechanism later.
8122 hits | 29.95 KB | Posted: 11/28/04
View from the driver's side
7772 hits | 55.57 KB | Posted: 11/28/04
View from the passenger side
7431 hits | 27.44 KB | Posted: 11/28/04
To release the rods, push the hook end of the clip off the rod so the plastic pivots in the rod hole...
7327 hits | 51.45 KB | Posted: 5/17/07
Center mechanism front & back. Ford calls it the "remote control".
The rubber grommet for the ha...
7676 hits | 54.24 KB | Posted: 11/28/04
The center mechanism
6947 hits | 64.91 KB | Posted: 11/28/04
The white plastic rod clips indicate the direction of each rod.
7401 hits | 60.26 KB | Posted: 11/28/04
The numbers show the sequence of events for PROPER operation of the inside latch handle. 5 & 6 shou...
7457 hits | 29.6 KB | Posted: 11/28/04
This is why the inside handle doesn't sit flat. If someone pulls the handle before the glass is ful...
1280 hits | 118.03 KB | Posted: 4/21/14
I've never found a used tailgate whose remote was NOT bent, but this is among the worst.
6716 hits | 25.77 KB | Posted: 11/28/04
Fortunately, with the mechanism out, it's easy to straighten the bent lever. Spray it with WD-40 or...
4300 hits | 51.45 KB | Posted: 5/23/07
SOLD Tailgate Center Latch Mechanism from '95
Fits '78-96; includes all original fasteners, glas...
7085 hits | 55.31 KB | Posted: 11/28/04
To access the motor connector, push out these 2 retainers and pull the connector where you can see i...
Latch & Switch.JPG
8917 hits | 68.04 KB | Posted: 11/28/04
This is the safety interlock switch [url=http://www.amazon.com/dp/B0011DY1S2/]Motorcraft SW5163[/url...
9720 hits | 82.57 KB | Posted: 7/7/03
The rod running to the Left (down) is the interlock rod that detects the glass being fully down. It...
7522 hits | 73.53 KB | Posted: 11/28/04
This shows the interlock switch Motorcraft SW5163 in...
8059 hits | 35.98 KB | Posted: 11/28/04
To operate the motor with the tailgate open, simply close the driver's latch. Be SURE to open it be...
7103 hits | 60.58 KB | Posted: 5/17/07
'78-96 Bronco Tailgate Window Regulator front & back
(early regulator arms may have round swivels in...
2963 hits | 101.06 KB | Posted: 8/14/11
These motor screws aren't very tight in the threads, so I'm threadlocking them in. Since this motor...
7018 hits | 41.51 KB | Posted: 11/29/04
To access the motor, remove these 3 bolts (5/16" or 8mm 6-point head w/integral washer; 12-24x5...
6544 hits | 36.81 KB | Posted: 11/29/04
To get enough slack in the wire to pull the motor out & work on it, remove the clip from the bottom ...
7260 hits | 54.99 KB | Posted: 11/29/04
If the window doesn't move while the motor is turning, it's likely that the bushings inside the moto...
Window Motor Gear.jpg
8359 hits | 48.91 KB | Posted: 11/29/04
This is the repair kit (DOAZ-62234A24-B $27.37 List; $20.53 in 2004), but you can also use 1/4"...
8844 hits | 69.52 KB | Posted: 11/29/04
The pointers show what's left of the rubber insulators, which probably degraded faster due to the ex...
2827 hits | 88.47 KB | Posted: 8/14/11
There are several stock motors that will fit & work, and this might be the fastest one I've found. ...
6722 hits | 58.74 KB | Posted: 11/29/04
The motor drive's shaft aligns thru the hole in the top of the regulator. If the large gear is poppi...
6176 hits | 71.44 KB | Posted: 11/29/04
Before removing the regluator, remove the tire carrier's strike brace (if equipped).
6158 hits | 67.45 KB | Posted: 11/29/04
Later Broncos (~'90-96) have 3 bolts holding the strike to the bracket. Before that, there were onl...
6420 hits | 30.26 KB | Posted: 7/29/07
'83-96 Bronco Tailgate in cross-sectional views
'78-82 is only different in the latches & interl...
4120 hits | 59.72 KB | Posted: 10/13/10
Bronco Tailgate Emergency Access Templates
These allow 4 holes to be drilled in the tailgate inner ...
5878 hits | 82.08 KB | Posted: 11/29/04
With the regulator arms in this position (note the socket on the bolt in the regulator gear hole), a...
5730 hits | 68.47 KB | Posted: 11/29/04
The regulator fits out the driver's side. On earlier Broncos, there is a brace here that must be re...
Tailgate Trim 86EFI.jpg
3604 hits | 14.61 KB | Posted: 7/12/03
SOLD Tailgate trim panel for 84-86 EFI Bronco
For a writeup on installation & alignment, read thi...
2977 hits | 57.56 KB | Posted: 9/10/07
SOLD '87-91 Bronco Tailgate Trim Panel with red reflector & all mounting hardware fits all '78-96 Br...
6554 hits | 80.72 KB | Posted: 11/29/04
The trim panel can be removed after the access panel if the glass is rolled up out of the way. No o...
2915 hits | 65.62 KB | Posted: 5/21/07
SOLD Tailgate Trim Panel from '95 Bronco
Fits '78-96; includes all original fasteners. Blue oval...
3166 hits | 29.89 KB | Posted: 7/24/07
SOLD '83-96 Bronco Tailgate from '96 Black EB
Inside latch handle doesn't lie flat. Trim panel ...
6151 hits | 46.91 KB | Posted: 10/14/05
Trim Panel '87-96
F-series A clips are plastic & fragile. The only source of replacments I know if...
6225 hits | 38.01 KB | Posted: 7/7/06
Lock Cylinder for '78-96 Bronco tailgate
The parts are shown in factory order:
6214 hits | 56.71 KB | Posted: 11/29/04
The tailgate key switch is 2 weather-resistant SPDT micro switches riveted into a bracket, and opera...
6595 hits | 47.95 KB | Posted: 11/29/04
When the key is rotated CW, the paddle presses the lower switch. The silver hairpin clip retains th...
5583 hits | 62.88 KB | Posted: 11/29/04
When the key is rotated CCW, the paddle presses the upper switch. Note the arrangement of parts on ...
5073 hits | 15.51 KB | Posted: 11/29/04
By removing ONLY the silver clip, the switch assembly can be removed from the lock cylinder.
4393 hits | 60.08 KB | Posted: 5/17/07
This pad is used to protect the tailgate paint from the rubber bumper on the bottom of the swingaway...
4861 hits | 62.56 KB | Posted: 11/29/04
To remove these clips (which are used on the frame also), push the pin in the center all the way thr...
4521 hits | 99.79 KB | Posted: 11/29/04
With the center pin out, the clip compresses, and can be pulled out of its hole.
4877 hits | 59.56 KB | Posted: 11/29/04
Early cable screws are #3 or #4 phillips; later ones are T-50. New cables are available from most p...
5435 hits | 79.06 KB | Posted: 11/29/04
Before unbolting the tailgate from its hinges, first relieve the torque rod by bracing it against th...
4151 hits | 58.28 KB | Posted: 9/12/07
The infamous torsion bar bracket. It cups up, so if it's allowed to collect dirt & rain, it rusts o...
1992 hits | 77.93 KB | Posted: 1/24/12
With the R hinge fully back, the torsion bar will BARELY fit out. Raising the hinge, or raising the...
4875 hits | 60.75 KB | Posted: 9/12/07
Torsion Bar Removal & Installation
The tailgate must be misaligned or removed to get the torsion ...
4236 hits | 22.23 KB | Posted: 9/5/08
'78-82 tailgate latches are significantly different from '83-96. Because they mount differently in ...
5603 hits | 56.08 KB | Posted: 11/29/04
'78-82 Broncos used this type of strike bolt, and a different latch from '83-96. They are not inter...
3334 hits | 70.46 KB | Posted: 6/13/09
This is an '83-96 tailgate strike bolt installed in the hole for a '78-82 type using a large angle-i...
8565 hits | 68.86 KB | Posted: 11/29/04
Glass & Weatherbelts
The outside weatherbelt that wipes the glass is D8TZ-9841610-A and cost $24 in...
2582 hits | 85.77 KB | Posted: 5/9/13
IF THE IMAGE IS TOO SMALL, click it.
913 hits | 128 KB | Posted: 4/21/14
The previous owner rear-ended this '96 XLT Sport, and installed a replacement t/g with a trim panel....
927 hits | 105.15 KB | Posted: 4/21/14
Any automotive undercoating will significantly reduce the chances of tailgate rust, and I'm putting ...
972 hits | 112.06 KB | Posted: 4/21/14
To perfectly center the swingaway strike bolt holes, first install the brace to the t/g, with this u...
877 hits | 100.42 KB | Posted: 4/21/14
Reverse the dimples with the drill bit tip and they should be perfectly aligned with the bracket ins...
944 hits | 115.16 KB | Posted: 4/21/14
The bottom hinge bolts commonly rust, seize, cross-thread, and break, so use a good bolt as a drift ...
877 hits | 124.53 KB | Posted: 4/21/14
Grind the broken bolt flat & flush with the nut plate on both sides, center punch it, and drill 5/16...
905 hits | 125.73 KB | Posted: 4/21/14
Use a file to carefully remove the remaining bolt until only its thread is left. Using a rough file...
906 hits | 109.97 KB | Posted: 4/21/14
Chase the nut plate with a 3/8"-16 tap so the bolt goes in easily, then apply anti-seize lube (...
Tailgate Latch 83-96.jpg
11595 hits | 88.89 KB | Posted: 8/23/05
'83-96 Bronco Tailgate Latches
1 - Tailgate Latch Remote Control
2 - Screw
3 - Tailgate Latch Rel...
6105 hits | 51.48 KB | Posted: 11/29/04
For a writeup on installation & alignment, read this:
6674 hits | 88.51 KB | Posted: 10/14/05
1 Tailgate Latch Remote Control 43170
2 Screw 56950-S55
3 Tailgate Latch Release Ha...
2734 hits | 37.13 KB | Posted: 5/17/07
SOLD Tailgate Hinges
For a writeup on installation & alignment, read t...
4660 hits | 65.55 KB | Posted: 9/29/07
Tailgate Threshhold Seal '78-96
Note that the body style shown is '78-79 (taillight & strike mounti...
2685 hits | 29.66 KB | Posted: 4/21/07
SOLD Bronco Tailgate Threshhold
2297 hits | 100.22 KB | Posted: 7/24/07
SOLD Bronco Tailgate Threshhold from '92-96 fits '78-96
Tailgate Torsion 8396.jpg
6030 hits | 79.58 KB | Posted: 10/16/05
Hinges, Torque Rod, & '83-96 Strikes. The strike bolt is the only thing in this diagram specific to...
Tailgate Torsion 7882.jpg
5565 hits | 59.41 KB | Posted: 11/29/04
78-82 Strikes & Torque Rod. The strike bolt & support are the only things in this diagram specific ...
2774 hits | 84.1 KB | Posted: 6/13/09
The tailgate gap should be the same at the top as at the bottom. If it's too wide at the top, the b...
3049 hits | 57.18 KB | Posted: 6/13/09
The best way to bend the bedwalls inward is with a large ratchet strap hooked into the body crossmem...
492 hits | 78.79 KB | Posted: 6/10/15
Probably the most-common damage to a Bronco t/g: backing into a stationary object. Trees just don't...
491 hits | 126.7 KB | Posted: 6/10/15
The best way to remove any dent is to apply force in exactly the opposite direction tha...
4251 hits | 48.95 KB | Posted: 5/20/12
Bronco Tailgate Safety Latch Light
2477 hits | 64.51 KB | Posted: 3/5/13
Tailgate Latch Light indicates that the latch is not fully closed when attempting to operate t/g win...
7550 hits | 31.42 KB | Posted: 3/15/09
The Bronco tailgate window circuit is a common (Ford) polarity-reversing circuit with 2 switches. E...
7393 hits | 76.3 KB | Posted: 6/28/12
Modified Bronco Tailgate Window Circuit
IF THE IMAGE IS TOO SMALL, click it.
'92-96 shown; '87-9...
Tailgate Window Circuit.jpg
9359 hits | 33.93 KB | Posted: 11/29/04
Window Motor Circuit from http://www.fordfuelinjection.com/
Note that the internal circuitry for th...
4340 hits | 82.91 KB | Posted: 6/30/12
'78-96 Bronco Tailgate Wiring
1 - Switch and Housing Assembly (Includes 14086 Wiring) - 14046
5401 hits | 66.26 KB | Posted: 9/12/07
This is all the wiring for the tailgate, except the ground for the defrost grid. This connector is ...
4260 hits | 53.95 KB | Posted: 9/12/07
Note that there is no connector near the ground wire, which is forward of the L taillight. C418 is ...
Tailgate Defrost Circuit Early.jpg
4609 hits | 29.67 KB | Posted: 11/29/04
Defrost Circuit '78-86
2738 hits | 69.04 KB | Posted: 11/20/09
F2TZ-14529-A Motorcraft SW7071 ~$25~65.
4516 hits | 72.44 KB | Posted: 11/10/05
Some tailgates split here on the R side at the top due to the stress applied by the outside tire car...
4648 hits | 61.01 KB | Posted: 4/1/06
The swingaway brace inside the R quarter panel is spot-welded & riveted into place BEFORE the outer ...
6104 hits | 50.5 KB | Posted: 5/17/07
Tailgate Window Switch
The switch is actually 2 SPDT microswitches which aren't designed to be se...
4614 hits | 68.66 KB | Posted: 5/18/07
Tailgate Switch Wiring Colors
These wires are not intended to be removed from the switches, and the...
4982 hits | 56.55 KB | Posted: 5/18/07
Tailgate Switch Paddle
When the tailgate lock cylinder is turned, this paddle arm swings around &...
4438 hits | 40.35 KB | Posted: 5/18/07
Tailgate Switch Paddle
When the key is removed from the tailgate lock cylinder, the paddle is in ...
5152 hits | 49.3 KB | Posted: 5/18/07
Tailgate Safety Switch
Y/R is NC to Pu/LG
Br/Bk (Tn/Bk) is NC to Pu/LB
When a switch is depressed b...
3041 hits | 53.64 KB | Posted: 7/24/07
SOLD Bronco Tailgate Switch from '94 fits '78-96
For a writeup on installation & alignment, read ...
4180 hits | 49.09 KB | Posted: 9/26/07
SOLD Bronco Tailgate Wiring Harness from '90 fits '80-91
4656 hits | 45.32 KB | Posted: 5/17/07
Tailgate Wiring Harness from a '95 Bronco with defrost.
2651 hits | 45.47 KB | Posted: 9/21/08
SOLD Tailgate Harness fits '78~90 with or w/o defrost.
4205 hits | 45.32 KB | Posted: 5/17/07
Tailgate Wiring Harness from '95 Bronco with defrost
2674 hits | 101.96 KB | Posted: 4/10/06
SOLD Tailgate Access Panel (D8TZ9840704A) fits '78-96 Bronco tailgates. No rust, dents, wear, or wa...
2412 hits | 49.28 KB | Posted: 5/15/07
SOLD Tailgate Access Panel (D8TZ9840704A)
The white mess is just paper that got dissolved by rain.
2501 hits | 58.44 KB | Posted: 7/24/07
SOLD Tailgate Access Panels (D8TZ9840704A) for '78-96 Broncos (white)
For a writeup on installation...
2324 hits | 55.49 KB | Posted: 7/13/07
SOLD '83-96 Bronco Tailgate from '90 EB
Motor needs bushings. Inside latch handle doesn't lie fl...
2732 hits | 72.94 KB | Posted: 7/22/07
SOLD Tailgate from '90 EB Bronco
I had to remove the trim panel & sheet one side in cardboard to ...
4140 hits | 57.25 KB | Posted: 10/2/07
96 Tailgate Crated
2573 hits | 77.57 KB | Posted: 9/10/07
SOLD Empty Bronco Tailgate Shell & Access Panel fits '83-96 Broncos. There are a few other small ch...
1495 hits | 114.08 KB | Posted: 2/20/12
SOLD '87-96 Bronco Tailgate Trim Panel w/o trim strip
1285 hits | 40.64 KB | Posted: 10/26/08
SOLD Rear Bumper Filler for '80-96 Bronco with step bumper & NO body lift
1135 hits | 69.95 KB | Posted: 6/28/11
SOLD Filler between Bronco tailgate & bumper for stock body height. All original fasteners included...
Tailgate Defrost Circuit.jpg
4468 hits | 27.24 KB | Posted: 11/29/04
Defrost Circuit '92-96
4583 hits | 36.71 KB | Posted: 4/26/07
Pinout for '87-96 Dash Switch CONNECTOR (harness side) for Tailgate Window
(Looking into the switch...
5128 hits | 43.25 KB | Posted: 11/15/06
Auxilliary t/g window switch circuit for '78-86 Broncos. This design is fairly simple, but requires...